Prabhu Soundararajan
Summary
Plant Maintenance career reflecting pioneering experience for diverse industries. Have a good knowledge in Engineering Maintenance and Equipment Commissioning filed.
Professional technician with solid grounding in commissioning systems and equipment. Skilled in diagnostics, troubleshooting, and system optimization. Strong focus on teamwork and achieving results. Adaptable to changing project needs, ensuring reliability and efficiency in all tasks.
Overview
29
29
years of professional experience
1
1
Certification
Work History
Mechanical Commissioning Technician Topside
MODEC PTE LTD
07.2023 - 02.2025
- GTG , OTSG , STG and BOP system and equipment commissioning work
- Line-up the MGO - GTC line carried out LOTO as per the mark up P&ID for line flashing
- Together with Burch vendor inspect generator ND and NDE Bearing
- Carried out Gas turbine compartment fire fighting system N2 and H2O cylinders line up and testing with BH vendor
- Lubricate the generator cooler fan and Mineral oil cooler fan test run
- As part of the OTSG commissioning activity line up LOTO the MEG-P , MEG- S and Asphaltene dissolver tanks to DEMI water storage tank with temporary N2 blanketing path.
- Hook up the temporary hose to steam condenser as per mark up P&I D
- Operate the temporary DEMI water plant at quayside and transfer water to vessel storage tanks
- Monitor the DEMI water Conductivity ( 0.034 - 0.12) & PH (9 - 9.5) value
- Carried out line-wake and LOTO as per mark up P&ID for boiler feed water line air leak test and flashing
- Work as CRO run the STG condensate pump and BFW pump to flashing the boiler feed water line through Ejector condenser , Gland condenser, Activated carbon filter, Polishing unit, Condensate cooler, Startup Electric BFW heater, Condensate steam per-heater and OTSG inlet to overboard
- Monitor and maintenance the water condenser water level from CCR
- Prepare the steam line for steam blow activity as per Mark-up P&ID Line wake
- Verify the temporary boiler, Steam blow temporary line with target plate inserter and silencer , carried out air leak test
- As a steam blow member carried out the steam blow activity like Manually control the steam valve at 15 bar and target plate replacement work
- As a CRO operate, monitor and control the STG, BOB System and Equipments using Honeywell Station operating system at CCR, work together with E-house and Marine team
- OTSG dry out sequence , BFW line flashing , GTG-MGO line flashing and BOB system for testing
- Part of the STG commissioning carried out following activities Laser Alignment, lube oil console, oil eliminator, Jacking oil system, Turing gear unit, Vacuum skid work together with BH vendor inspect , test run , verify and qualify the work condition as per the process requirement
- Coordinate vendor to set up the temporary sea water pumps at quayside and hooked up discharge hoses to temporary manifold and test run for steam condenser cooling medium requirement 2500m3/hr
- During commissioning period carried out preventive maintenance and condition monitoring like MGO filter replacement, BFW line strainer cleaning, Pump & Motors lubrication , Temperature and Vibration measurement
- High pressure steam line to STG test run and Line up the LP steam line to heating medium heat exchanger testing
- After completing commissioning activity carried out preservation N2 blanketing on water and steam lines of OTSG and STG
- Streamlined work processes by implementing standardized procedures for equipment commissioning and decommissioning.
- Delivered consistent results while adhering to strict safety guidelines during all phases of project execution.
Mechanical Commissioning Technician Topside
Modec Pte Ltd.
12.2022 - 06.2023
- Carried out commissioning activities various static and rotating equipment
- Pumps, Compressors, Pressure vessels, Generators, Boilers, Heat exchanger
- Carried out commissioning checks and steps according to the commissioning procedure
- Assisting and supporting the vendor site commissioning activities
- Carried out punch clearance and trouble shooting related to equipment commissioning
- Carried out pump alignment verification
- Carried out installation of the filters and other parts
- Knowledge about PTW and LOTO system
- Collaborated with a team for the successful installation, calibration, and validation of new systems.
- Ensured timely project completion with efficient troubleshooting and resolution of technical issues.
- Minimized operational disruptions through proactive identification of potential risks during the commissioning process.
Associate Engineer
Lonza Biologics Tuas Pte Ltd
06.2015 - 08.2022
- Execute preventive / repair work orders, follows maintenance procedures & instructions on process equipment such as Bioreactors, Centrifuge, Filtration skids, Chromatography columns, Autoclaves, Glasswasher and CIP Skid etc
- Service and Reinstate different type of Mechanical seals
- Repair and Service the Lope, Diaphragm and Centrifugal pumps
- Troubleshoot equipment problems and assure availability of process equipment for the manufacturing operations
- Coordinates with external contractors for specialized maintenance work
- Performs planed / scheduled improvement & development projects
- Receive and organize consumables and spares needed to perform work
- Carried out bioreactor, Pipe line and pressure vessel leak test.( Hydro and Pneumatic)
- As per the PID prepare and carried out proper LOTO and Drain out the process system
- Process equipment change over actives (Filtration skids, Chromatography columns)
- Elastomer change out form in DMS and Equipment BOM list create in SAP
- Agitator Mechanical seal upgrade project
- Participated in root cause analysis investigations following equipment failures or malfunctions, ensuring appropriate corrective actions were taken promptly.
- Reduced downtime with proactive troubleshooting of equipment issues and prompt resolution of problems.
- Developed comprehensive training materials for new hires, improving onboarding effectiveness and reducing time spent in training sessions.
- Wrote, reviewed and edited technical document in accordance with template requirements.
- Served as a subject matter expert providing guidance on engineering best practices throughout the organization during various stages of project development cycles.
- Reviewed technical drawings developed by CAD technicians and drafters.
- Implemented energy-saving initiatives that resulted in reduced operational costs while maintaining high-quality output levels.
- Reviewed technical documents for completeness and conformance to requirements.
- Inspected, cleaned and maintained environmental test equipment, operated field sampling pumps and monitored sensitive instruments.
- Applied Six Sigma principles to process control methodology.
Senior Equipment Engineering Technician
Wyeth Nutritional Singapore Pte Ltd
01.2006 - 06.2015
- Perform, trouble shoot and repair work for all Nutritional plant process line equipment, which include wet, dry and packaging can and pouch line equipments
- Support manufacturing activities like size change, equipments setup
- Execute Predictive, Preventive and Corrective maintenance on plant equipments
- Execute all administrative procedures and documentation as specified in current good manufacturing practices (cGMP)
- Study related engineering aspect and machine manual in order to carry out all the work tasks
- Job involves general mechanical fitting, repair and maintenance
- Install new equipment with vender for process and packaging line
- Set-up and adjustment can closer and clincher for different cans size
- Lubricate the gears, sprockets, bearings and chains as per preventive maintenance requirement
- Support the production for smooth running and reduce the down time
- SAP system using for work orders and spare parts management
- Set-up the can and pouch line packaging equipment for different sizes
- Execute the vender and contractors in line modification and improvement projects
- Upkeep and Maintenance all the tools, equipment used in workshop
- Responsible for the exercising of maximum care, good judgment and behavior in preventing EHS incident
- Topple can drop down conveyor modification
- Can line 20 head PLF rotary filler installation project
- Can inkjet coding covert to laser coding
- Pouch scoop outside the pouch with robot pick and placing system
- Can line conveyor modification cost saving project
- 3 Can case packaging for can line case packers
- Powder air conveying system modification
- Pouch without carton case packing line modification
- Participated actively in team meetings to provide input on project direction, contributing valuable insights based on years of experience as a senior technician.
- Streamlined production processes by identifying bottlenecks and implementing effective solutions, resulting in increased output.
- Reduced equipment downtime by performing timely maintenance and repairs, ensuring continued productivity.
- Performed routine maintenance and replaced worn parts.
- Updated documentation such as technical manuals and equipment maintenance records.
- Implemented rigorous safety protocols within the workplace, minimizing incidents and promoting a safe working environment.
- Assisted engineers with complex problem-solving tasks, contributing to more efficient project completion times.
Maintenance Technician
Rayco Technologies Pte Ltd
03.1999 - 12.2005
- Maintenance, Service and repair of rubber injection molding machine PLC control system working pressure 300 bar Rexroth power pack
- Maintenance of perform cutting machine 350 bar working pressure parker power pack
- Operation and maintenance of Clean room machinery and equipments
- Knowledge of Trouble shooting in Electrical and PLC Control panels
- Carry out plant facility maintenance air compressor, cooling tower pump and fans
- Servicing and repair of hydraulic pneumatic cylinders and control values
- To maintain the molding machine and minimize the breakdown
- Operated varied hand and power tools to complete repairs.
- Used problem-solving skills to alleviate issues efficiently with minimal supervision.
- Followed safety protocols to minimize workplace accidents.
- Inspected and maintained equipment to keep items in top working condition.
- Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
- Improved equipment functionality by conducting regular maintenance checks and repairs.
- Contact Visual inspection before, during and after equipment installation
- Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
- Troubleshot equipment breakdowns and performed preventive maintenance.
Maintenance Technician
Hofincons Industrial Service Ltd
11.1995 - 11.1998
- Carry out maintenance, service and repair of steel plant equipment and machinery Essar steel - 1 HBI Plant
- To maintain process plant rotating equipment centrifugal pump, screw pump, reformer FD&ID fan and blower
- Servicing feed water pumps, reformer FD and ID fans
- Maintain the steel plant hydraulic system and cylinders
- Have knowledge in EOT crane maintenance (100 tones, 60 tones)
- Overhaul different type of gearboxes
- Maintenance and servicing of copper plant machinery and equipment
- Anode furnaces drive system air motor with planetary gear box
- Servicing and pressure testing for various types of heat exchangers in copper plant graphite modular block type and titanium plate type
- Knowledge in alignment rim and face method using dial indicator and fan balancing
- Maintain the equipment maintenance records and coordinate with mechanical engineer for all kinds of maintenance activity
- Monitored and documented work performance in maintenance logs in compliance with company guidelines.
- Revamped workshop organization, leading to more efficient workflow and easier access to tools.
- Operated varied hand and power tools to complete repairs.
- Used problem-solving skills to alleviate issues efficiently with minimal supervision.
Education
NTC-2 - Mechanical Servicing
ITE
Singapore, 07-2000
Diploma - Mechanical Engineering
TRNP, SBTE
India04.1995
Skills
- Pneumatic controls
- Hydraulic systems
- Equipment installation
- Control systems troubleshooting
- Motor control center
- Commissioning procedures
- Teamwork and collaboration
- Time management
- Problem-solving abilities
- Multitasking Abilities
- Reliability
- Team collaboration
- Adaptability
- Continuous improvement
Personal Information
- Date of Birth: 03/06/75
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Training
- Customised Course in Chemical Process Technology
- Bearing Application & Maintenance Course SKF
- Occupational First Aider - Singapore Red Cross Society
- Introduction to PLC programming
- IT Power basic
- AutoCAD
- Class 3 and Class 2B Driving License
- Work-At-Height Assessor (Integrated)
- Workplace Safety and Health control Measures
- Alfa Laval Separator Maintenance Training Certificate
- NovAseptic Mixer Maintenance Training Certificate
- Laser Shaft Alignment Training
Residential Status
Singapore PR
Certification
❖ Customized Course in Chemical Process Technology - ITE Singapore.
❖ Bearing Application & Maintenance Course – SKF Singapore.
❖ Occupational First Aider – Singapore Red Cross Society.
❖ Introduction to PLC programming – ITE Singapore.
❖ IT Power basic – NTUC Computer Training Center.
❖ AutoCAD - NTUC Computer Training Center.
❖ Class 3 and Class 2B Driving License – Singapore.
❖ Work-At-Height Assessor (Integrated)
❖ Workplace Safety and Health control Measures
❖ Alfa Laval Separator Maintenance Training Certificate
❖ NovAseptic Mixer Maintenance Training Certificate
❖ Laser Shaft Alignment Training.
Languages
English
Tamil
Hindi
Timeline
Mechanical Commissioning Technician Topside
MODEC PTE LTD
07.2023 - 02.2025
Mechanical Commissioning Technician Topside
Modec Pte Ltd.
12.2022 - 06.2023
Associate Engineer
Lonza Biologics Tuas Pte Ltd
06.2015 - 08.2022
Senior Equipment Engineering Technician
Wyeth Nutritional Singapore Pte Ltd
01.2006 - 06.2015
Maintenance Technician
Rayco Technologies Pte Ltd
03.1999 - 12.2005
Maintenance Technician
Hofincons Industrial Service Ltd
11.1995 - 11.1998
NTC-2 - Mechanical Servicing
ITE
Diploma - Mechanical Engineering
TRNP, SBTE
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