YOGGARAJ MUTHUSAMY
Summary
Forward-thinking Process Engineer with more 7 years of experience in process design and establishing manufacturing routines. Tirelessly seeks operational improvements and detects performance weaknesses. Dedicated to expanding throughput and reducing unnecessary project waste. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Process Engineer,team Lead
UTAC Manufacturing Singapore
08.2022 - Current
- Technical expertise in BEOL processes (Ball mounting, Paste reflow,Jig singulation,Laser marking and compression molding, Dam & fill,AOI,Lamination) for automotive & SMT devices.
- Team Lead for Design, construct, maintain PFMEA,Control plans, SPC control & Specs documents for new & existing device types.
- Engage and support OEMs & EMS partners from product development to mass production stages on product quality improvements.
- Work with operation team & customer to implement and execute flawless process improvement activities and innovative process solving.
- Managed multiple projects simultaneously, meeting deadlines while maintaining high-quality work standards.
- Analyzed data to identify trends in production and maintenance costs and developed strategies to reduce expenses.
- Drive yield improvement and process optimizations for BEOL processes.
- Established & implemented wafer level to final product unit level traceability.
- Championed and facilitated kaizen & six sigma project events to drive continuous improvement efforts throughout the organization, resulting in a culture of operational excellence.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Responsible for ensuring the integrity of the company's quality management systems in accordance to ISO 9001 & IATF 16949 standards
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
- Coordinated with suppliers to resolve raw material issues affecting production schedules.
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Lead cross-functional teams to develop and implement process changes.
- Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
- Collaborated with maintenance teams on preventive maintenance programs aimed at extending the lifespan of critical equipment components.
- Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
Process Engineer
Qualcomm(RF360 Singapore Pte.Ltd)
07.2021 - 08.2022
- Techinical expertise in processes: Wafer backgrind, Pick & place, Mounting & reflow,Autoclave,Lamination, and AOI processes for CSSP & SMT devices.
- Initiating process evaluation, implementing and driving process improvement projects(including yield improvement, productivity and cost reduction projects)
- Responsible for ensuring the integrity of the company's quality management systems in accordance to ISO 9001 & IATF 16949 standards
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Day to day troubleshoot and resolve process-related issues and support equipment manufacturing activities in production line
- Conduct PFMEA and six sigma approach with cross functional team for process and production improvement activities
- Define, document and maintain process requirement, specification and work procedures.
- Coordinated with EMS partners on product issues & improvements.
- Provided technical assistance to production team when issues arose.
Process development & commissioning engineer
ASM technology pte ltd
07.2018 - 07.2021
- Responsible processes: Compression molding, Sintering & wafer level compression molding
- Prepare DOE test plans, procedures, setup checklist for each module in machine
- QA inspection on key dimensions & tolerance of fabricated parts & assembly parts, using FAI method, IPQC & DUPRO method
- Data collection, correlation, interpretation, and presentation of information to management and co-workers, Process development, sustainment, and continuous improvement
- Lead coordination meetings with internal team, customers,EMS partners and vendors to coordinate the activities.
- Work with mechanical & production team on parts and module installation to ensure
- Perform process optimization, tests runs & machine cycle time evaluation to meet internal & customer requirements
- Revise test results & prepare test reports for design improvements & future studies
- Travel & set up machine at field and support customer to trouble shoot issues & collect data for continues improvement.
- Enhanced equipment efficiency by developing and implementing commissioning procedures.
- Managed multiple projects simultaneously, meeting deadlines while maintaining high-quality work standards.
Equipment engineer
Flex
02.2018 - 06.2018
- Collaborate with Production, Equipment, Shift Engineering, Process Integration, and other Process Areas in day to-day tasks in battery pack production line
- Analyze process data and conduct experiments to optimize process conditions for each station
- Troubleshoot process failures and implement robust and effective solutions to address process and equipment issues
- Participate and lead the cross-module team in process and yield improvement meeting to help improve the overall yield of the product
- Develop procedures and checklists for maintenance, equipment or process qualification, and reaction mechanisms
- Utilize project management fundamentals for project development, tracking and closure
- Participate in quality focused meetings to help the area reduce scrap and excursions, improve quality and maximize yield.
Project researcher (Internship)
University Brawijaya
05.2016 - 08.2016
- Research on crash box analysis for MPV cars in Indonesia
- Research mainly drawing in solid work, simulation analysis in ANSYS software
- Research paper writing and documentation
- International paper publication in Udayana university in Bali, Indonesia.
Manufacturing Assistant
ASM Technology pte ltd
09.2013 - 09.2014
- Support the manufacturing team with continuous improvement, process documentation, and capital project support through standard operating procedure development
- Responded to and resolved problems relating to manufacturing processes tooling and fixturing
- Maintains and improves quality results by completing quality assurance tests; following standards; studying, evaluating, and re-proposing.
Education
Bachelor Degree in Mechanical Engineering With Honors - Mechanical Engineering
University Tun Hussein Onn Malaysia
Malaysia01.2018
Diploma in Mechanical Engineering - Mechanical Engineering
Polytechnic Premier Ibrahim Sultan(PIS), Malaysia
Malaysia06.2013
Skills
- Six sigma green belt
- Team Collaboration
- Cross-Functional Teamwork
- Process flow analysis
- Microsoft excel,word & powerpoint
- Project management
- Effective communication
- JMP
- SMT & Automotive
- Lean environments
Languages
English
Tamil
Malay
Certification
- Six sigma green belt - [Jun2024]
LinkedIn academy
- 8D report technical writing - [August 2023]
Skill future Singapore academy
Hobbies
- Marathon run
- Badminton
- Cycling
Timeline
Process Engineer,team Lead
UTAC Manufacturing Singapore
08.2022 - Current
Process Engineer
Qualcomm(RF360 Singapore Pte.Ltd)
07.2021 - 08.2022
Process development & commissioning engineer
ASM technology pte ltd
07.2018 - 07.2021
Equipment engineer
Flex
02.2018 - 06.2018
Project researcher (Internship)
University Brawijaya
05.2016 - 08.2016
Manufacturing Assistant
ASM Technology pte ltd
09.2013 - 09.2014
Bachelor Degree in Mechanical Engineering With Honors - Mechanical Engineering
University Tun Hussein Onn Malaysia
Diploma in Mechanical Engineering - Mechanical Engineering
Polytechnic Premier Ibrahim Sultan(PIS), Malaysia
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