Summary
Overview
Work History
Education
Skills
Certification
Personal Information
Timeline
Generic
VISHNU KUMAR.C

VISHNU KUMAR.C

Singapore

Summary

Electrical & instrumentation personal with 12+ years of experience working with in the Pharmaceutical, construction and oil & gas industrys. Primarily focused on implementation of control systems. Excellent interpersonal and communication abilities, and possess a wide range of technical skills. Enjoys being part of a team, as well as managing, motivating and training a productive team, and thrives in high pressure and challenging working environments.

Overview

18
18
years of professional experience
1
1
Certification

Work History

Senior Facility Engineer (Facilities & Utilities)

Alfa Tech Vest Asia Pte Ltd
11.2021 - Current
  • Manage system vendor and provided a reliable maintenance service for production
  • Reviews the electrical and mechanical systems installation done by third party contractors and record defects as a defect list to follow up with third party contractor
  • Participates in system start-up, testing and commissioning
  • High proficiency in maintenance management, preventive, and predictive maintenance of facility/utility systems such as HVAC, steam boiler, wastewater, cooling tower, chiller systems, WFI generator, clean steam generator, portable water & purified water system
  • Experienced in regular assessment of safety, operation and reliability of the building system, firefighting system, electrical, mechanical, sanitary equipment’s, HVAC system and any other related equipment’s
  • Evaluate preventive / predictive maintenance of the utility and facility services time to time and update according to the changes
  • Provided 24/7 on-call support to the technical team in the event of emergency failures /breakdown of the facility/utility systems
  • Knowledge in Building Management System (BMS) which has used to monitor and control the facility/ utility services related to the plan
  • Manage Landscape maintenance and building maintenance
  • Have successfully led various critical shutdown services which resulted in finishing on time
  • Recently I have involved planning and execution of shutdown service which we had a most challenge to complete
  • Manage workload in a timely manner and complete the tasks according to priority and organize our daily tasks and keep track of repairs, work orders and other jobs
  • Evaluate logging and monitoring system of utility equipment’s and provided technical advice to the team
  • Ability to solve problems and apply creative solutions to keep equipment and property in proper condition
  • An example I have developed a contactor panel for external solenoids connected to the boiler control circuit and resolved boiler trip issue due to external device fault
  • Organize and develop strategic plans to streamline processes and operations, including scheduling, administering equipment, and carrying out maintenance projects
  • Improve maintenance processes to reduce project time for repairs, installations and general upkeep of equipment and machinery
  • Analyze and identify causes machine and equipment failure to correct issues and perform preventative maintenance
  • Conducted daily meetings with technical team to understand the status of the plant maintenance, preventive maintenance, and active issues
  • Assign a new schedule to technical team based on the system availability and priority
  • Prepare a spare parts list respective to the systems and categories based on the previous breakdown and experiences and maintaining appropriate stocking levels
  • Provides information for updating the storeroom cross-references for spare parts and subassemblies
  • Evaluate technical team inspections such as HVAC drives, motors, belts, fluid levels, replaced filters, and other maintenance actions (monthly/ quarterly /half yearly and yearly) based on approved check sheet and SOP of the facility/ utility system
  • Prepare /evaluate SOP, maintenance inspection forms time to time for the facility /utility system
  • Coordinate regular inspection of low voltage, 400V and 230V, electrical equipment (Motors, VFDs, R/UPS, Gen-sets, and Switchboards with building PE and SP groups
  • Provided guidance for external technical team
  • Execute and evaluate the electrical, mechanical equipment installation & commissioning bids (like transformers, containerized substation buildings, UPS systems, Lighting system, fire alarm system, PA system, Lightning protection grounding system, Security System, VFD and BMS etc.)
  • Prepare risk assessment for relevant jobs as per safety standards
  • Handled various shutdown activities and had good startup experience
  • Knowledge in instrumentation troubleshooting and control system of various equipment’s in facility / utilities
  • Ensure full compliance with company policies and procedures
  • Applied good manufacturing project and GDP training before performing any task
  • Assessed and troubleshoot analytical, power equipment’s failure and instruments
  • Experienced of cGMP guidelines
  • Always practice good document practice and brief to the team
  • Performed root cause analysis on recurring issues within the facilities infrastructure to develop long-term resolutions.
  • Coordinated with vendors for outsourced services, negotiating contracts to ensure cost-effective solutions.
  • Established standard operating procedures for routine maintenance tasks, increasing overall team efficiency.
  • Maintained accurate records of facility repairs and maintenance activities, supporting effective budget management.
  • Implemented training programs for staff members, enhancing skillsets and promoting professional growth.
  • Led cross-functional teams to address complex facility issues, fostering collaboration among diverse stakeholders.
  • Ensured optimal functioning of HVAC systems through regular maintenance checks and performance evaluations.
  • Championed sustainability efforts within the organization by implementing recycling initiatives and waste reduction strategies throughout the facilities.
  • Improved facility efficiency by implementing preventive maintenance programs and energy-saving initiatives.
  • Managed inventory levels of spare parts and consumables required for smooth operation of facilities equipment.
  • Managed capital projects for facility upgrades, ensuring timely completion and minimal disruption to operations.
  • Reduced downtime during equipment failures by developing contingency plans for critical systems.
  • Conducted regular facility inspections, identifying potential issues and initiating corrective actions as needed.
  • Collaborated with architects and designers on facility expansion projects, providing engineering expertise to optimize space usage.
  • Evaluated new technologies for potential implementation in facilities management processes, staying current with industry trends and best practices.
  • Worked closely with security personnel to implement access control measures that prioritized employee safety while maintaining operational efficiency.
  • Streamlined work order processes, resulting in faster response times and increased customer satisfaction.
  • Optimized space utilization with strategic planning of equipment layout and storage solutions.
  • Enhanced employee morale by creating a comfortable working environment through temperature control adjustments and lighting improvements within the facilities.
  • Developed safety protocols, reducing workplace accidents and maintaining compliance with regulatory standards.
  • Visited project sites during construction to monitor progress and consult with contractors and on-site engineers.
  • Estimated materials costs and sourcing requirements for project feasibility.
  • Identified and resolved potential structural issues.
  • Displayed strong communication and interpersonal skills while visiting clients, jobsites and consultant offices to support project and business development needs.
  • Drafted and reviewed construction schedules, environmental impact studies and project designs.
  • Reviewed calculations and analytical data to maintain accuracy of technical reports.
  • Acted as contact for client's communication with field personnel.
  • Performed construction observation and took soil samples.
  • Tested soils and materials to determine foundation strength.
  • Supervised various municipal works and modernization projects and performed line and grade surveys.
  • Produced precise technical specifications and data sheets.
  • Interacted with state and local agencies concerning compliance with codes and regulations.
  • Assisted in bidding process by providing for on-site inspections and preparing take-offs.
  • Facilitated construction by mapping out utility installations and establishing reference points, grades and elevations.
  • Maintained compliance with regulatory requirements for water quality protection.
  • Reviewed and assisted in performing technical bid analysis.
  • Computed load and grade requirements, material stress factors and water flow rates to determine design specifications.
  • Supported CIP projects and managed street and pavement projects.
  • Analyzed waterways to identify engineering problems and recommended corrective actions.

Engineer (Facility & Utility Maintenance @ Novartis BIO manufacturing)

HUPU Engineering Pte Ltd
11.2019 - 11.2021

Technical Support (Facility & Utility Maintenance @ Novartis BIO manufacturing)

Kurihara Kogyo Company Ltd
01.2017 - 11.2021

Engineer (Electrical & Instrumentation)

Kurihara Kogyo Company Ltd
01.2014 - 12.2016
  • Successfully competed boiler solenoid valve control panel with my own design that resolved the frequent boiler trip issue in Novartis bio pharmaceutical plant
  • Successfully completed CWA line upgrading work for the heat exchanger where Novartis used to cool their media that resolved the issue of high temperature trip of chiller
  • Coordinated, managed, and supervised various projects of ELV systems (Audio Visual System, Public Address, SMATV, CCTV, Door Access Systems, Stage Lighting, Tie-line System, Fireman Intercom, Data Network System and Sound Reinforcement)
  • Successfully completed various shutdown maintenance at Novartis Bio pharmaceutical plant get apricated from higher management for critical trouble shooting on the startup after UPS maintenance where we lost all controls of AHU
  • Successfully completed various VSD troubleshooting without vendor support, Ex we had an issue with one of the chillers VSD always trigger loss of control alarm cause the trip due to internal fan failure and it has been found and rectified on time
  • Successful in electrical High voltage & Low voltage circuit breaker isolation/ switching as per procedure and PE guidance
  • Pre commissioning and functional test for VFD control Pumps (Allen Bradley, ABB)
  • Experienced in BMS, Motion & photocell control systems of lighting installation
  • Involves all testing of substation such as Primary and secondary test for protective relays and CT, PT, s, Hi POT, contact resistance, insulation resistance and function test for all electrical equipment’s
  • Extensive Troubleshooting and commissioning experience in Smart HART and Foundation Field Bus and Profibus type Field devices of all process variables of various Manufactures like Emerson and E&H Etc
  • Well versed in installation, commissioning, troubleshooting and calibration of filed instruments (TT, PT, MT) connected with the EMS and BMS system
  • Experience on flow verification by using ultrasonic E&H flow meter
  • Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
  • Wrote, reviewed and edited technical document in accordance with template requirements.
  • Developed positive working relationships with stakeholders to effectively coordinate work activities.
  • Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
  • Reduced project completion time with efficient resource allocation and effective communication strategies.
  • Participated in formal internal design reviews of proposed products and components.
  • Optimized engineering processes by implementing innovative solutions and streamlining workflow.
  • Developed cost estimates and project specifications for proposals.
  • Provided input to team lead regarding areas for process and procedural improvement.
  • Conducted rigorous quality assurance tests, identifying areas of improvement for product optimization.
  • Collaborated on interdisciplinary teams to develop creative, cost-effective solutions for complex projects.
  • Reviewed technical drawings developed by CAD technicians and drafters.
  • Evaluated vendor proposals for equipment procurement, selecting optimal solutions based on performance requirements.
  • Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
  • Enhanced product performance by conducting thorough failure analysis and recommending improvements.
  • Conducted feasibility studies for new projects, providing detailed analysis and recommendations that informed leadership decisions.
  • Improved energy efficiency in manufacturing processes by redesigning mechanical systems and components.
  • Developed comprehensive maintenance schedule for critical machinery, extending equipment lifespan and minimizing production delays.
  • Achieved significant cost savings in material usage through development and application of innovative recycling program.
  • Streamlined project delivery processes, implementing agile methodologies that improved team collaboration and efficiency.
  • Optimized workflow and increased productivity by introducing cutting-edge engineering software for project management.
  • Reduced downtime during system upgrades with thorough planning and implementation of new hardware across company networks.
  • Conducted detailed research and analysis to identify potential improvements in engineering methods, resulting in more sustainable practices.
  • Led cross-functional teams to innovate on product design, enhancing user experience and functionality.
  • Facilitated knowledge sharing sessions on latest engineering trends, fostering culture of continuous learning among team members.
  • Coordinated with suppliers to secure high-quality materials, negotiating favorable terms that led to reduction in project costs.
  • Enhanced safety protocols during construction projects, ensuring compliance with national standards and reducing workplace accidents.
  • Supported junior engineers through mentorship, offering guidance on complex problem-solving and technical skills development.
  • Developed proprietary algorithm that enhanced data analysis capabilities, leading to more informed decision-making.
  • Enhanced product reliability by leading team in meticulous design and testing of new engineering software tools.
  • Conducted rigorous quality control checks, ensuring all engineering projects met internal and external quality standards.
  • Improved client satisfaction with detailed progress reports and proactive communication during project execution phases.
  • Developed high-quality engineering designs and plans to meet industry standards.
  • Analyzed and interpreted data to identify trends and recommend improvements.
  • Designed and implemented quality control processes to facilitate customer satisfaction.
  • Led engineering teams to successfully complete projects on time and within budget.
  • Developed and implemented procedures to verify compliance with engineering standards.
  • Developed comprehensive engineering documents for all projects.
  • Conducted research to identify and evaluate new technologies and concepts.
  • Verified construction documentation to meet client requirements and vision.
  • Monitored and evaluated engineering performance to recommend improvements.
  • Analyzed and interpreted customer requirements to develop engineering solutions.
  • Implemented new strategies to reduce costs and improve efficiency of engineering team.
  • Implemented automated systems to improve accuracy and efficiency of engineering processes.
  • Negotiated with suppliers to secure high-quality materials at cost-effective prices.
  • Trained and mentored junior engineers, providing guidance and direction.
  • Collaborated with other departments to facilitate successful project completion.
  • Assisted in developing cost-effective solutions to engineering problems.
  • Created detailed reports on engineering activities and findings.
  • Documented and developed engineering procedures and processes.
  • Conducted technical evaluations of engineering designs and test results.
  • Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
  • Performed complex calculations to analyze and optimize engineering processes.

Senior Technician (Electrical & instrumentation)

Rotary Electrical and instrumentation Pte Ltd
01.2010 - 12.2011

Assistant Engineer (Testing & Maintenance)

Power Process Engineering Pte Ltd
07.2007 - 07.2009

Education

Bachelor of Engineering (B.E) - Electrical and Electronics Engineering

ANNA UNIVERSITY

Specialist Diploma - Electrical Design & Operation

Ngee Ann Polytechnic

Skills

  • English
  • Tamil

Certification

  • Class 2 Boiler Attendant Competency
  • Risk Management

Personal Information

  • Notice Period: 1 Month
  • Visa Status: Spass(G6633976P)

Timeline

Senior Facility Engineer (Facilities & Utilities)

Alfa Tech Vest Asia Pte Ltd
11.2021 - Current

Engineer (Facility & Utility Maintenance @ Novartis BIO manufacturing)

HUPU Engineering Pte Ltd
11.2019 - 11.2021

Technical Support (Facility & Utility Maintenance @ Novartis BIO manufacturing)

Kurihara Kogyo Company Ltd
01.2017 - 11.2021

Engineer (Electrical & Instrumentation)

Kurihara Kogyo Company Ltd
01.2014 - 12.2016

Senior Technician (Electrical & instrumentation)

Rotary Electrical and instrumentation Pte Ltd
01.2010 - 12.2011

Assistant Engineer (Testing & Maintenance)

Power Process Engineering Pte Ltd
07.2007 - 07.2009

Specialist Diploma - Electrical Design & Operation

Ngee Ann Polytechnic

Bachelor of Engineering (B.E) - Electrical and Electronics Engineering

ANNA UNIVERSITY

Similar Profiles

CREATE PROFILE
VISHNU KUMAR.C