VIJAYARAGHAVAN MANOKARAN
Pattukkottai
Summary
Looking out for a challenging career in your esteemed concern where I can apply my knowledge and improve myself and contribute for the growth of the organization. Self-motivated, flexible and learns quickly, Effective team player, worked in high-volume environments.
Overview
15
15
years of professional experience
Work History
Warehouse Associate and Delivery Representative
Lazada
12.2025 - Current
- Managed inventory using scanning systems for accurate stock tracking.
- Assisted in loading and unloading shipments to meet operational needs.
- Collaborated with team members to ensure timely order fulfillment.
- Conducted routine inspections of equipment to ensure proper functioning.
- Used pallet jacks to move items to and from warehouse locations.
- Picked and prepared numerous daily shipments in controlled atmosphere warehouse environment.
- Kept shelves, workstations and pallet areas neat and tidy to maintain safe work environment.
- Received deliveries, scanned packages, and updated orders in internal database.
- Operated a variety of material handling equipment including electric pallet jacks, hand-held scanners, shrink wrap machines and conveyor systems.
- Assisted in loading finished goods onto delivery vehicles as required.
- Collaborated with team members to complete tasks efficiently and accurately.
- Moved large and bulky items manually or with pallet jacks or forklifts.
- Delivered packages efficiently to various locations within designated timeframes.
- Operated delivery vehicles safely while adhering to traffic regulations and safety protocols.
- Maintained communication with customers throughout the delivery process.
- Provided excellent customer service by responding quickly to inquiries and complaints.
- Communicated effectively with dispatchers regarding changes in schedule or route adjustments due to weather conditions or traffic delays.
- Assisted in loading and unloading of goods at designated locations.
- Navigated routes with relevant map programs and GPS systems.
- Obeyed traffic laws and follow established traffic and transportation procedures.
- Coordinated restocking activities across multiple store locations.
- Assisted in developing efficient replenishment strategies for high-demand items.
- Updated computer system using hand scanners.
- Transported received inventory to storage location and organized according to warehouse plan.
- Assisted in unloading trucks and loading customer orders onto delivery vehicles.
- Utilized manual pallet jacks to move large quantities of product from receiving areas to stocking locations.
Mini truck body building & Supervisor
Rashmi body builders
Pattukkottai
09.2023 - 11.2025
- Sound knowledge in Mini truck body building and reworks
- Sound knowledge in Manual cutting and Grinding machines operations
- Sound knowledge in Drilling machines operations
- Sound knowledge in Sheet metal cutting & Bending operations
- Sound knowledge in Dimensions and Measurements taken
- Conducted safety training for all employees to maintain secure work environment
- Performed daily walk-through of space to ensure cleanliness and compliance with safety standards
- Scheduled and supervised maintenance staff to ensure timely completion of tasks
- Created inspection checklist and quality control parameters to avoid fines and violations
- Evaluated performance of maintenance staff regularly and provided feedback for improvement
- Supervised daily operations to ensure efficient workflow and quality standards.
- Trained new staff on safety protocols and operational procedures.
- Coordinated inventory management and supply ordering for production needs.
- Conducted regular inspections to maintain equipment and facility safety.
- Implemented process improvements to enhance productivity and reduce waste.
- Led team meetings to address challenges and promote collaboration among staff.
- Resolved customer complaints in a timely manner while ensuring customer satisfaction.
- Ensured compliance with workplace safety regulations by providing training sessions for all staff members.
PRODUCTION ASSOCIATE
Ford India Private Ltd
Chennai
07.2019 - 09.2022
- Acquired Skills: Sound knowledge on Trim parts assembly (Steering wheel, wiper, center console, seat belt & loom routing, Bliss module assembly, weather strip assembly, Decal's, Applique and insulator etc.)
- Team man power handling with SQDCPME Metrics
- Responsible for line movement without line stoppage and online repair without downtime
- Man power planning for work group and job allocation process
- Sound knowledge in Vehicle Diagnostic process
- Having good experience in Equipment's and DC tools autonomous maintenance
- Experience on developing the new RPS (Repair Process Sheet) for work instruction
- Experience on developing the new QPS (Quality Process System) for work sequence instruction
- Knowledge in sharing inputs to best in class for wiring harness routing in Trim line
- Assisted in training new employees on operational procedures and safety protocols.
- Implemented process improvements to enhance efficiency in production tasks.
- Organized workstations for maximum efficiency, reducing downtime between tasks.
- Operated automated machines used in the assembly line according to established procedures.
- Trained new employees on proper use of machinery, safety protocols, and quality control procedures.
- Completed product assembly according to standardized procedures.
- Used hand and power tools to perform operational and routine tasks.
- Repaired defective parts or components using hand tools or power tools.
- Inspected finished products for quality and adherence to customer specifications.
- Reduced health and safety risks with strict adherence to safety protocols and PPE requirements.
- Hand-assembled needed parts with bolts and screws.
- Used daily system logs to document production information, discussing issues with management.
VEHICLE QUALITY (CUSTOMER ACCEPTANCE LINE - CAL & S/R)
Ford India Private Ltd
Chennai
09.2013 - 05.2019
- Acquired Skills: Evaluating the finished vehicles with all parameters (Fit & finish & appearance) as per the Engineering standards
- Sound experience in inspection of Paint & Body inspection, interior & Exterior trim inspection, Gap & Flush engineering specification test
- Expertise in Dynamic audit to evaluate the Performance and function of Brake, Gear Shift assembly, Steering wheel assembly
- Good knowledge in Squeak and Rattle and wind noise
- Sound experience in Under body inspection (Oil leak, Suspension assembly, wheel balancer availability, heat shield, Bundy bundle hose bolt and nut fitment)
- Sound experience in water leak test and identifying the root cause of the water leak concern
- Sound experience in AC Gas leak test
- Handling velocity gauge to ensure closing and opening effort of the closures
- Handling Star gauge and feeler gauge to ensure the gap & flush as per the ES standard
- Worked in VCATS (Vehicle Configuration and Testing System) to diagnosing the error codes in vehicle modules
- Responsible for continuous improvement programs, and process improvement activities
VEHICLE QUALITY - YARD MANAGEMENT & PDI INSPECTOR
Ford India Private Ltd
Chennai
08.2010 - 08.2013
- Acquired Skills: Experience in finished vehicles dispatch and Hold activities
- Experience in finished vehicles inventory controlling in Yard and making report for the whole yard inventory
- Experience in Shipping gate inspection (PDI) in yard
- Identifying concerns in PDI and reporting to the respective departments and stop the shipment if any abnormality
- Deep monitoring the Long Term stock maintenance for the aging car of 30 days interval
- Restoration checking in the aged vehicles
- Maintaining the Key matrices are followed in stockyard management
- Maintaining 5s across Yard and shop floor
- Man power management (Training, Job allocation, drivers job allocation and shift schedule)
- Conducting Shift handover meeting in startup and giving the post shift work activities and communication
- Worked with cross-functional teams to achieve goals.
- Conducted thorough inspections of vehicles for quality assurance.
- Utilized inspection tools to assess vehicle compliance with safety standards.
- Documented inspection findings and maintained accurate reporting records.
- Trained new inspectors on inspection protocols and safety procedures.
- Assisted in implementing corrective actions for non-conformance issues.
- Communicated effectively with management regarding inspection results and concerns.
- Inspected finished goods prior to shipment to guarantee they meet company standards.
- Worked closely with management teams to help identify process improvements that would improve overall efficiency levels.
- Developed comprehensive checklists for use during inspections to ensure nothing was missed.
- Performed visual and NDT inspections using established tools to identify defects.
- Participated in internal audits to evaluate the effectiveness of current quality control measures.
- Developed and implemented inspection procedures, policies, best practices and competency requirements.
- Verified inventory count accuracy by cross-referencing physical counts against computerized records.
Education
Diploma -
Mechanical Engineering
Higher Secondary Education -
Skills
- Production knowledge
- Static inspection
- Dynamic Test
- Underbody Inspection
- Water leak Inspection
- VCATS
- Team management
- 5S Methodology
- Six Sigma
- 7Qc tools
- 8 forms of waste
- MS-Office
- Excel
- PowerPoint
- Outlook
- QLS
- QAD
- NGAVS
- Quality Management Systems
- Process Improvement
- Shipping
- Direct Supervision
- Quality And Compliance
- Process Engineering
- Audit
- Warehouse safety
- Inventory transport
- Warehouse organization
- Load handling
- Environmentally controlled storage
- Shipping and receiving
- Wrapping and boxing
- Pallet jacking
- Warehouse tools operation
- Pallet building
- Heavy lifting
- Loading and unloading
- Excellent driving record
- Workplace cleanliness
- Assembly and production
- Warehouse operations
- Order picking
- Lifting and sorting
- Warehouse logistics
- Materials handling and transport
- Order picking and processing
- Pallet jack operations
- Route deliveries
- Logistics
- Barcode scanning
- Pallet jacks
- Receiving and processing shipments
- Shipment palletization
Accomplishments
- Received Recognitions for Highest No of Concerns identified (21,310 concerns) in 2018 from Team Manager.
- Got Recognition for cost saving of 50 lakhs per year by Muffler Hanger Deletion in B515 Europe Market vehicles.
- Received Recognitions in 2012 for Value added best kaizen by implementing the identificatory for repair vehicle in Yard.
- Received participation appreciation for NWG Project of avoiding Vehicle incident in water booth and avoiding nozzle chocking in water test shower booth at 2012-2013.
- Received Recognitions for effective contribution in successful Launch of B515 MCA India & B515 FNA at October 2018.
- Received Star of the month award in Sep 2016 from Department head.
- Received Recognitions for Reduction of C/1000 in B515 by sort out the dirty issues.
- Participated in vehicle incidents reduction project in yard by using scrap materials.
Languages
- English, Upper Intermediate (B2)
- Tamil, Proficient (C2)
- Hindi, Elementary (A2)
- Tamil
- English
- Hindi
Personal Information
- Date of Birth: 04/08/90
- Nationality: INDIAN
- Marital Status: Married
Timeline
Warehouse Associate and Delivery Representative
Lazada
12.2025 - Current
Mini truck body building & Supervisor
Rashmi body builders
09.2023 - 11.2025
PRODUCTION ASSOCIATE
Ford India Private Ltd
07.2019 - 09.2022
VEHICLE QUALITY (CUSTOMER ACCEPTANCE LINE - CAL & S/R)
Ford India Private Ltd
09.2013 - 05.2019
VEHICLE QUALITY - YARD MANAGEMENT & PDI INSPECTOR
Ford India Private Ltd
08.2010 - 08.2013
Diploma -
Mechanical Engineering