Summary
Overview
Work History
Education
Skills
Additional Information
Timeline
Generic

Vijayakumar Rajendran

Chennai,TN

Summary

  • plastic injection molding machines, invarious model and different kindprodcut's (automotive parts,CD and DVD,Blueray products,house hold items,pet products,electrical and components,medical device,caps and closure,LSR). (worked in UBE,L&T,Sumitomo all electric drive and hydraulic,ferromatic milacron,husky hy-pet,hi-electric,Netstal,HAITAIN,Arburg all electric toggle type,SIPA vertical injection molding machine,HPM).
  • Hand on experiance hot runner control cystem,Air compressor,cooling tower, chiller systems,MTC unit,packagingsystem, oven curing system, overheadcranes,
  • Skilled in conducting annual maintenance, preventive, and predictive maintenance activities. Possess extensive technical knowledge of hydraulics and pneumatics, including troubleshooting hydraulic power pack systems, flow control valves, pressure control valves, directional control valves, and servicing hydraulic cylinders by changing seal kits. Adept at servicing pneumatic cylinders, hydraulic oil filters, filter regulator lubricant units (FRL), and troubleshooting hydraulic motors and pumps. Capable of effectively handling and maintaining hydraulic pressing systems.
  • Focused Electrical Engineer with background in power systems, automation and controls. In-depth understanding of control and power-delivery systems. Experienced in developing technical studies and investigations.

Overview

18
18
years of professional experience

Work History

Equipment Specialist

ResMed Asia Pte Ltd
06.2018 - Current

Resmed (short for “Respiratory Medicine”) was founded in 1989 by Dr. peter Farrell who identified the need for a product that has since become the gold standard in the treatment of sleep apnea., the continuous positive airway pressure CPAP masks, CAPA machines. and we bring our world-class sleep and respiratory care products to life in multiple manufacturing facilities.

  • Managed repairs and vendors to minimize inventory downtime.
  • Maintained inventory of necessary expendables, parts and supplies.
  • Educated and managed staff on best practices in use and maintenance of equipment inventory.
  • Conducted training sessions for staff on proper equipment usage, reducing accident rates and improving overall productivity.
  • Collaborated with cross-functional teams to develop customized solutions for unique equipment challenges.
  • Provided guidance to junior team members on proper handling techniques and safety protocols, fostering a positive work environment focused on growth and development.
  • Increased equipment efficiency by conducting regular preventative maintenance and timely repairs.
  • Optimized equipment performance by identifying and resolving technical issues through comprehensive troubleshooting techniques.
  • Standardized documentation procedures related to maintenance activities, leading to improved record-keeping accuracy.
  • Established strong relationships with suppliers, negotiating favorable terms for equipment purchases and service agreements.
  • Performed root cause analyses of recurring issues, instituting corrective actions that resulted in decreased downtime occurrences.
  • Streamlined inventory management processes for better tracking and reduced downtime.
  • Developed a system for tracking equipment maintenance schedules, leading to increased reliability and fewer breakdowns.
  • Implemented new equipment installation procedures, resulting in minimized disruption to operations.
  • Performed preventive maintenance for medical equipment.
  • Performed Electrical Safety Inspections (ESI) and Performance Assurance (PA) inspections.
  • Inspected, tested and calibrated medical equipment before installing.
  • Installed equipment and performed monthly,quarterly ,6monthly,annual calibration.
  • Documented service and repair procedures accurately and completely and submitted monthly reports to manager.

Maintenance Engineer

King Plastic Pte Ltd
08.2016 - 05.2018

King plastics industry formed in 1986 the initial operation of 4 blow molding and 2 injection molding machine with 20 Employees. After in1994company renamed King plastic Pte ltd. and now the company owned 25 blow molding machine in operation current maximum capacity at 90 million per annum. And company having the branches at Malaysia, Indonesia, and Vietnam

  • Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
  • Reviewed technical documentation to complete equipment maintenance and repair.
  • Performed troubleshooting and repair for complex electrical equipment.
  • Organized and directed maintenance shutdowns and startups.
  • Dismantled defective machines and equipment and installed new or repaired parts.
  • Developed preventive maintenance schedules to minimize downtime and optimize performance.
  • Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
  • Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
  • Established maintenance schedules to ensure timely completion of all required tasks while minimizing disruptions to operations.
  • Improved equipment reliability by implementing preventive and predictive maintenance programs.
  • Investigated and corrected mechanical problems with machinery.
  • Diagnosed and resolved machine operation variations and equipment problems.
  • Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
  • Collaborated with engineering team to design modifications that improved equipment performance and reliability.
  • Cleaned and lubricated parts to keep equipment operating at peak performance.
  • Trained and supervised staff on equipment maintenance and safety procedures.
  • Optimized spare parts inventory management for cost reduction and increased availability.
  • Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
  • Managed contractors during major plant shutdowns for optimal resource utilization and project completion within budget constraints.
  • Trained junior engineers on best practices in maintenance engineering, fostering a culture of continuous learning and improvement.
  • Audited existing preventive maintenance plans, updating them based on current needs to reduce unnecessary expenses or redundancies.
  • Rewired and replaced faulty electrical components in equipment.
  • Wrote and revised maintenance procedures.

Maintenance Technician

Saudi Petrochemical Conversion Company L.L.C
07.2014 - 07.2016

ABOUT CONCERN:

Saudi petrochemical conversion company formed 2011 is Owned 50 percent of Saudi industrial investment group (SIIG) And 50 percent of chevron Philips petrochemical company ltd, The PCC conversion park includes ten projects distributed over eight plants: Nylon 6, 6 Polymerization Plant, Nylon Compounding, HDPE Pipe, Drip Irrigation, Automotive Parts, Medical Specialties and Pharmaceutical Packaging, Electrical Fittings, and Complex Caps and Closures Plants.

  • Operated varied hand and power tools to complete repairs.
  • Used problem-solving skills to alleviate issues efficiently with minimal supervision.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
  • Followed safety protocols to minimize workplace accidents.
  • Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
  • Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
  • Improved equipment functionality by conducting regular maintenance checks and repairs.
  • Collaborated with team members to complete larger repair projects efficiently.
  • Contributed to a safer work environment, promptly addressing any identified hazards or concerns.
  • Reduced downtime by quickly diagnosing and resolving technical issues on machinery.
  • Performed electrical and mechanical repairs of production equipment to minimize downtime.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Trained new employees on proper use and care of tools, machinery, and safety protocols.
  • Monitored and documented work performance in maintenance logs in compliance with company guidelines.
  • Enhanced safety measures by performing routine inspections and identifying potential hazards.
  • Supported inventory management efforts, tracking spare parts usage and reordering as necessary.
  • Repaired and replaced pumps, valves and motors.
  • Rewired and replaced faulty electrical components in equipment.
  • Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
  • Detected and repaired machinery faults using electrical and manual testing methods.

Shift Engineer

M/S POLY TANK GHANA LIMITED (MOHINANI GROUP) (West
02.2012 - 02.2013

ABOUT CONCERN: Well known Industrial Group based in Africa (having 18 branches in different countries in World, A manufacturer of Plastics & other products

Poly Tank Company is Indian based company & In Africa is A Leading rigid packaging, it’s product of thin wall Container and Crates, bucket, bath tub, preform Molding, and gallon’s pet blow Molding.

  • To maintain the Machine breakdown report’s.
  • To reduce the machine breakdown time and increase the production efficiency.
  • Planning & scheduling the preventive and annual maintenance on the machine.
  • Conditional monitoring the utility’s. (Chiller, DG, compressor, dryer).
  • Stock Maintain the machine spare parts.
  • Streamline operations to improve productivity and plant efficiency.
  • Reduced manpower with increased quality output. Better inventory control resulting savings

Maintenance Technician

FALCON TECHNOLOGIE’S INTERNATIONAL LLC,RAS AL KHAI
11.2010 - 07.2011

About Concern - Falcon technologies’ international L.L.C is a new venture between Swiss-based company & U.A.E.It is a leading Optical media Manufacturing company in Middle East. It is a product’s of BD-R,CD-R, DVD-R.

  • Used problem-solving skills to alleviate issues efficiently with minimal supervision.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
  • Followed safety protocols to minimize workplace accidents.
  • Successfully completed complex repair tasks within tight deadlines, minimizing disruptions to daily operations.
  • Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
  • Improved equipment functionality by conducting regular maintenance checks and repairs.
  • Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
  • Reduced downtime by quickly diagnosing and resolving technical issues on machinery.
  • Performed electrical and mechanical repairs of production equipment to minimize downtime.
  • Monitored and documented work performance in maintenance logs in compliance with company guidelines.
  • Supported inventory management efforts, tracking spare parts usage and reordering as necessary.
  • Replaced worn or broken parts on machines and equipment.
  • Repaired and replaced pumps, valves and motors.

Customer Support Engineer

UBE- INDIA, [UBE MACHINERY CORPORATION LIMITED)
03.2008 - 10.2010

About Concern: - UBE is a supplier of Large size of Injection Molding Machine, Die Casting Machine and Crushers supplying a vast number of machines to wide range of customer worldwide.

  • Maintained strong relationships with clients by consistently delivering timely, professional, and empathetic support services.
  • Demonstrated exceptional analytical skills by diagnosing complex software issues promptly and escalating them when necessary.
  • Answered incoming support inquiries via chat, phone and email.
  • Enhanced customer satisfaction by promptly addressing technical issues and providing effective solutions.

Technician

VISTEON AUTOMOTIVE INDIA PRIVATE LIMITED
06.2006 - 02.2008

About Concern: - VISTEON AUTOMOTIVE is a supplier of automotive cooling products and clusters Plastics for Car Front and back Bumpers for vast number automotive supplier for FORD INDIA LTD

  • Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
  • Trained new technicians on standard operating procedures, ensuring consistency across the team.
  • Performed troubleshooting and diagnosis on malfunctioning equipment.
  • Completed complex repairs quickly by leveraging strong diagnostic skills and attention to detail.

Education

DIPLOMA in Mechatronics Engineering - Mechatronics Engineering

GOVERNMENT POLYTECHNIC COLLEGE
India,Chennai
04.2006

SSLC - SSLC

Nehru Govt Boys Higher Secondary School
India, Chennai
05.2003

Skills

  • Equipment troubleshooting,Preventive Maintenance,problem-solving abilities,safety compliance,Technical troubleshooting,analytical thinking
  • Inventory maintenance,Technical reporting,Root cause analysis,predictive maintenance,
  • Machine operation,Repair Techniques,Power tool proficiency,Mechanic aptitude,Equipment dismantling
  • Electrical maintenance,Electrical components replacement,Transformer maintenance,Control system,Industrial automation,instrumentation calibration, wiring installation and repair
  • Hydraulic System,Pneumatic system,Diagnostic Testing,schematic interpretation,installation and repairs
  • Staff training,Scheduling,Cost estimation,Parts fabrication,vendor relation,Continuous improvement,data collection,vendor supervision,Supply and parts ordering
  • Computerized maintenance management,repair and work planing,team supervision,willing to learn,clear communication,
  • safety monitoring,personal protective equipments,lockout tagout procedures,confined space entry,crane operation,safety procedures,safety protocols,emergency response
  • PLC in Mitsubishi and AB and Siemen’s S7 PLC,Bechoff,Turck training in hakko touch screen
  • Auto cad,MS Word & MS Excel, MS power point

Additional Information

  • Place: Date: (, R.VIJAYA KUMAR)

Timeline

Equipment Specialist

ResMed Asia Pte Ltd
06.2018 - Current

Maintenance Engineer

King Plastic Pte Ltd
08.2016 - 05.2018

Maintenance Technician

Saudi Petrochemical Conversion Company L.L.C
07.2014 - 07.2016

Shift Engineer

M/S POLY TANK GHANA LIMITED (MOHINANI GROUP) (West
02.2012 - 02.2013

Maintenance Technician

FALCON TECHNOLOGIE’S INTERNATIONAL LLC,RAS AL KHAI
11.2010 - 07.2011

Customer Support Engineer

UBE- INDIA, [UBE MACHINERY CORPORATION LIMITED)
03.2008 - 10.2010

Technician

VISTEON AUTOMOTIVE INDIA PRIVATE LIMITED
06.2006 - 02.2008

DIPLOMA in Mechatronics Engineering - Mechatronics Engineering

GOVERNMENT POLYTECHNIC COLLEGE

SSLC - SSLC

Nehru Govt Boys Higher Secondary School
Vijayakumar Rajendran