THANGA MANI SURENDAR
Summary
Talented CNC Machinist with 9 years of experience setting up and operating machine tools to produce precision parts. Talented at assembling and disassembling equipment to create parts from various materials. Energetic and dedicated to completing each job to meet customer satisfaction standards .Experienced Manufacturing professional skilled in operating Turning, Milling, VTL, Swiss Lathe (Auto Lathe) and various CNC machines in fast-paced production and maintenance environments. Dependable and reliable with expertise in monitoring telemetry, changing out tooling and loading materials.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Senior Technician (CNC Machinist)
TL PRECISION PTE. LTD
Singapore, Singapore
04.2022 - Current
- Oversaw daily operations, ensuring compliance with quality standards and safety regulations.
- Mentored junior technicians, enhancing team capabilities and knowledge sharing.
- Implemented process improvements, increasing operational efficiency and reducing downtime.
- Conducted troubleshooting and maintenance on precision equipment to uphold performance metrics.
- Operated CNC machines to produce precision components according to engineering specifications.
- Interpreted technical drawings and blueprints, ensuring accuracy in machined parts.
- Conducted routine maintenance on CNC equipment to minimize downtime and ensure operational efficiency.
- Collaborated with engineering teams to troubleshoot machining issues and implement solutions.
- Assisted in training new machinists on machine operation and safety protocols, fostering a culture of safety.
- Maintained tight tolerances with design specifications.
- Improved accuracy in part production by utilizing precise measurement tools and calibrating machines accordingly.
- Manually set up machinery, lathes, and grinders.
- Served as a reliable resource for colleagues seeking guidance on CNC programming or machine setup challenges.
- Trained and coached new team members on proper machine set-up procedures.
- Optimized tool selection for specific jobs, resulting in reduced wear and longer tool life.
- Programmed CNC machines for optimized performance, leading to reduction in production time.
- Led adoption of advanced software for CNC programming, significantly improving production efficiency.
- Conducted regular training sessions for new machinists, improving overall team skill levels.
- Resolved complex machining issues by applying in-depth troubleshooting techniques.
- Developed jigs, fixtures and tooling to meet production requirements.
- Repaired and maintained machine tools, fixtures and other production equipment.
- Calibrated and aligned machine components for proper functioning.
- Studied sample parts, blueprints or engineering information to determine methods or sequences of operations needed to fabricate products.
- Skilled at working independently and collaboratively in a team environment.
- Proven ability to learn quickly and adapt to new situations.
CNC Production Technician
Jothi Malleables Private Limited.
Trichy, Tamil Nadu, India
04.2018 - 03.2022
- Operated production machinery to ensure efficient workflow and product quality
- Conducted routine maintenance on equipment to minimize downtime and enhance performance
- Collaborated with team members to optimize production schedules and reduce bottlenecks
- Trained new staff on safety protocols and operational procedures to promote compliance
- Implemented best practices that enhanced productivity and reduced waste in manufacturing processes
- Troubleshot equipment malfunctions quickly to minimize disruptions in production schedules.
- Trained and supervised production personnel to properly use production equipment and apply best practices.
- Maintained accurate records of production data, enabling informed decision-making based on real-time insights.
- Streamlined production processes, setting up machinery and tools before each project.
- Supported cost-efficiency efforts, identifying and implementing ways to reduce operational expenses.
- Reduced error and non-conformances with by utilising fixtures and cutting tools on CNC machines.
- Suggested new methods of machining that resulted in better product quality with reduced production time.
- Reduced waste and increased material utilization with precise measurement and cutting techniques.
- Used CNC and manual equipment to perform both initial and final machining.
(Traineeship) Quality Control Officer.
Accurate Engineering Enterprises Pvt .Ltd
Trichy, Tamil Nadu, India
08.2017 - 03.2018
- Conducted thorough inspections of materials and products to ensure compliance with quality standards.
- Developed and implemented quality control procedures to enhance operational efficiency.
- Collaborated with production teams to identify and resolve quality issues promptly.
- Trained new staff on quality control protocols and inspection techniques.
- Collaborated with production teams to identify areas for improvement and implement corrective actions for better product outcomes.
- Played an integral part in new product development projects by providing valuable input on quality considerations and potential obstacles.
- Assisted in achieving ISO certification by preparing documentation, implementing procedures, and coordinating audit activities as needed.
- Provided ongoing training and guidance for quality assurance staff, fostering a culture of accountability and excellence in workmanship.
- Reduced defect rates through the development of comprehensive testing methodologies.
- Documented inspection results by completing logs.
- Completed supporting documentation for testing procedures, data capture forms, equipment logbooks and inventory forms.
- Developed and implemented procedures to meet product quality standards.
- Performed tests and inspections to conform to established standards.
- Reported problems and concerns to management.
- Reviewed production processes and identified potential quality issues.
- Performed routine maintenance and calibration on testing equipment.
- Recorded and organized test data for report generation and analysis.
- Inspected items and compared against standards to meet regulatory requirements.
- Inspected raw materials and finished products to verify quality and disposed items that did not meet safety requirements.
CNC Turning & Milling and VTL Machinist.
Prodigy Engineering Enterprises Pvt. Ltd.
Trichy, Tamil Nadu, India.
06.2016 - 07.2017
- Operated CNC machines to produce precision components for engineering applications.
- Interpreted technical drawings and specifications to ensure accurate machining processes.
- Conducted routine maintenance on equipment to minimize downtime and enhance performance.
- Collaborated with team members to streamline workflows and improve production efficiency.
- Monitored quality control procedures to maintain high standards of output and minimize defects.
- Manually set up CNC turning ,milling and VTL machines.
- Reduced error and non-conformances with by utilising fixtures and cutting tools on CNC machines.
- Operated CNC and manual lathes, mills and drill presses to produce precision machined components.
- Used various precision measuring instruments to check workpiece accuracy.
- Repaired and maintained machine tools, fixtures and other production equipment.
- Inspected and measured machined parts for conformance to specified tolerances.
- Achieved consistent quality, performing detailed final inspections and adjustments on completed parts.
- Reduced machine downtime, conducting regular maintenance and troubleshooting minor issues.
Education
Bachelor of Engineering - Mechanical Engineering
M. I. E. T. Engineering College.
Trichy, Tamil Nadu, India.05-2016
Diploma in Mechanical Engineering. - Mechanical Engineering.
Periyar Centenary Polytechnic College.
Thanjavur, Tamil Nadu, India.05-2013
Skills
Precision measurement
Tool selection
Multi-axis machining
Machine set
Blueprints reading
CNC machines programming
Precision machining
Swiss-style turning
CNC mill operation
Measurement tools
Machine operation
Fanuc series
Lathe operation
Geometric dimensioning
In-process inspection
Deburring operations
Final inspection
Mechanical troubleshooting
Blueprint interpretation
Manual machining
Cycle time reduction
Tolerance analysis
Fixture design
Thread milling
First-article inspection
Equipment calibration
Adaptive machining
Work holding methods
Cutting tool maintenance
Production planning
CAD utilization
Parts fabrication
Tool safety
CNC machine operation
Master CAM
Quality control
Blueprint reading
Flexible and adaptable
Hand and power tool operation
Precision measuring instruments
Work site maintenance
Inspection processes
Quality control analysis
Safety protocols
Equipment Repair
Product defect identification
Parts assembly
Orthographic drawing
Documentation and reporting
Works Well Under Pressure
Preventive Maintenance
Customer interaction
Six sigma methodologies
Problem-solving
Power Tools and Equipment
Workload management
Troubleshooting and resolution
Document preparation
Certification
CNC programming and operations of CNC machines and Master CAM X9 , New World CNC Institute - from 23-12-2021 to 25-02-2022.
Languages
Tamil
Bilingual or Proficient (C2)
English
Advanced (C1)
Timeline
Senior Technician (CNC Machinist)
TL PRECISION PTE. LTD
04.2022 - Current
CNC Production Technician
Jothi Malleables Private Limited.
04.2018 - 03.2022
(Traineeship) Quality Control Officer.
Accurate Engineering Enterprises Pvt .Ltd
08.2017 - 03.2018
CNC Turning & Milling and VTL Machinist.
Prodigy Engineering Enterprises Pvt. Ltd.
06.2016 - 07.2017
Bachelor of Engineering - Mechanical Engineering
M. I. E. T. Engineering College.
Diploma in Mechanical Engineering. - Mechanical Engineering.
Periyar Centenary Polytechnic College.