THANGA MANI SURENDAR
Summary
Highly Skilled CNC Machinist with more then 9 years of hands on experience CNC TURNING, CNC MILLING, CNC SWISS LATHE (Auto Lathe ) Machines and CNC VTL , proven expertise in machine setup, tool selection, operations and programming to deliver precision components to tight tolerance. adept at reading and interpreting technical drawing,optimizing machining processes, and ensuring quality and efficiency in production. strong track record of problem solving,continuous improvement and meet demanding production deadlines in high volume manufacturing environment.
Overview
9
9
years of professional experience
Work History
Senior Technician ( CNC Machinist )
TL PRECISION PTE.LTD
04.2022 - Current
- Oversaw equipment maintenance and repairs, ensuring optimal performance and minimal downtime.
- Trained junior technicians on best practices for troubleshooting complex machinery.
- Performed troubleshooting and diagnosis on malfunctioning equipment.
- Reduced downtime for critical systems through effective troubleshooting and root-cause analysis.
- Diagnosed problems with [Type] machines by applying technical knowledge and troubleshooting skills.
- Assisted in the design and installation of advanced technology upgrades, resulting in increased productivity levels.
- Tested components and systems to evaluate performance and identify concerns.
- Operated CNC machines to produce precision components according to specifications.
- Trained new machinists on safety protocols and machine operation best practices.
- Implemented process improvements that enhanced workflow efficiency and reduced waste.
- Adjusted machine settings based on production requirements to optimize output quality.
- Manually set up machinery, lathes, and grinders.
- Served as a reliable resource for colleagues seeking guidance on CNC programming or machine setup challenges.
- Trained and coached new team members on proper machine set-up procedures.
- Enhanced productivity by implementing efficient CNC programming and machine operation techniques.
- Improved precision in manufactured parts by consistently calibrating and maintaining CNC machinery.
- Programmed CNC machines for optimized performance, leading to reduction in production time.
- Performed intricate machining operations, successfully meeting tight tolerance requirements.
- Resolved complex machining issues by applying in-depth troubleshooting techniques.
- Utilized CAD and CAM software to design tool paths, select cutting tools and set machine parameters.
- Developed jigs, fixtures and tooling to meet production requirements.
- Inspected and measured machined parts for conformance to specified tolerances.
- Recommended adjustments to production processes to optimize product quality.
- Operated CNC and manual lathes, mills and drill presses to produce precision machined components.
- Repaired and maintained machine tools, fixtures and other production equipment.
- Calibrated and aligned machine components for proper functioning.
- Established machining parameters and test runs for new parts and components.
- Lubricated parts and performed minor and preventive maintenance to improve machine function and increase lifespan.
- Researched and identified new machining technologies and techniques.
- Led adoption of advanced software for CNC programming, significantly improving production efficiency.
- Installed new systems and parts with efficient approach.
CNC Production Technician
Jothi Malleable Pvt.Ltd
04.2018 - 03.2022
- Operated and maintained production machinery to ensure efficient workflow.
- Conducted quality checks on finished products to uphold safety and compliance standards.
- Collaborated with team members to streamline assembly processes and reduce downtime.
- Trained new staff on operational procedures and safety protocols to enhance team performance.
- Implemented process improvements that increased production efficiency and reduced waste.
- Performed setup of production equipment to establish optimal performance.
- Reduced machine downtime by implementing preventive maintenance procedures and regular inspections.
- Generated, submitted and presented reports to enhance [Area of expertise] quality standards.
- Collected and reviewed engineering data to assess needs and recommend solutions.
- Reviewed blueprints and job specifications to plan completion and estimate project costs.
- Managed quality assurance initiatives.
- Read worker logs, product processing sheets or specification sheets to verify records adhered to quality assurance specifications.
- Scheduled preventive and predictive maintenance actions based on failure analysis.
- Performed general equipment maintenance and repair to minimize downtime.
- Tested selected products at specified stages in production process for performance characteristics or adherence to specifications.
- Collaborated with R&D department to pilot new production techniques, contributing to innovative product development.
- Led daily team meetings to discuss production targets, challenges, and solutions for continuous improvement.
Quality Assurance Inspector
Accurate Engineering Enterprises Pvt,Ltd,
09.2017 - 03.2018
- Conducted thorough inspections of manufactured components to ensure compliance with quality standards.
- Developed and implemented testing procedures to enhance product reliability and performance.
- Collaborated with engineering teams to troubleshoot quality issues and recommend corrective actions.
- Trained junior inspectors on inspection techniques and quality control protocols.
- Recommended changes to assembly and production lines based on repeat product issues.
- Oversaw machine operation and assembly personnel for compliance and adequacy.
- Maintained calibration records and vendor certifications.
- Oversaw maintenance, calibration and control of inspection, measuring and all test equipment.
- Tested [Product or Service] for function and accuracy and verified final product configuration met engineering specifications.
- Inspected quality of products, taking note of functionality, appearance and other specifications.
- Inspected incoming and outgoing materials for accuracy and quality.
- Followed safety protocols while handling hazardous materials.
- Recorded inspection and test results on data sheets.
- Updated quality control records and reports.
- Followed standard operating procedures for inspections and tests.
- Examined products for imperfections and defects.
- Operated and maintained testing equipment.
CNC Turning & Milling Machinist
Prodigy Engineering Enterprises Pvt.Ltd.
06.2016 - 08.2017
- Operated milling machines to produce precision components according to specifications.
- Interpreted technical drawings and schematics for accurate machining processes.
- Conducted quality inspections on finished products to ensure compliance with standards.
- Collaborated with engineering teams to implement process improvements and enhance production efficiency.
- Utilized CAD and CAM software to design tool paths, select cutting tools and set machine parameters.
- Developed jigs, fixtures and tooling to meet production requirements.
- Operated CNC and manual lathes, mills and drill presses to produce precision machined components.
- Inspected and measured machined parts for conformance to specified tolerances.
Education
Bachelor of Mechanical Engineering - Mechanical Engineering
M.I.E.T Engineering College (Anna University)
Trichy, Tamil Nadu, India.05-2016
Diploma in Mechanical Engineering. - Mechanical Engineering
Periyar Centenary Polytechnic College.
Thanjavur, Tamil Nadu, India.05-2013
Skills
- Customer support
- Troubleshooting skills
- Electrical systems
- System installations
- Precision machining
- Computer skills
- Machine setup
- Tolerance analysis
- CNC programming
- Tool selection
- Metalworking techniques
- Surface finishing
- Thread cutting
- Production planning
- Geometric dimensioning
- Measurement tools
- Knurling
- Manual lathe operation
- Surface grinding
- In-process inspection
- Blueprints reading
- Mechanical troubleshooting
- Equipment set up
- Precision measurement
- Blueprint interpretation
- Parts fabrication
- First-article inspection
- Equipment calibration
- Geometric dimensioning and tolerancing
- Machine calibration
- CAD utilization
- Fixture design
- CNC mill operation
- Tool safety
- Waste elimination
- Teamwork
- Teamwork and collaboration
- Problem-solving
- Time management
- Attention to detail
- Problem-solving abilities
- Excellent communication
- Critical thinking
- Organizational skills
- Team collaboration
- Reliability
- Multitasking
- Multitasking Abilities
- CNC machine operation
- Manufacturing experience
- Machine operation
- Adaptability and flexibility
- Decision-making
- Team building
- Equipment repair skills
- Mechanical Knowledge
- Relationship building
- Quality inspection
- Safety protocols
- Production monitoring
- Material cutting
- Task prioritization
- Self motivation
- Adaptive learning
- Interpersonal skills
- Equipment inspections
- Product inspection
- Metal finishing
- Quality control
- Physical stamina
- Troubleshooting
- Machine programming
- Technical understanding
- Professional demeanor
- Equipment maintenance
- Problem-solving aptitude
- [Type] tool maintenance
- CAD software
- Groove polishing
- Lean manufacturing
- Analytical skills
- Material selection
- Tool installation and alignment
Languages
Tamil
Bilingual or Proficient (C2)
English
Advanced (C1)
Timeline
Senior Technician ( CNC Machinist )
TL PRECISION PTE.LTD
04.2022 - Current
CNC Production Technician
Jothi Malleable Pvt.Ltd
04.2018 - 03.2022
Quality Assurance Inspector
Accurate Engineering Enterprises Pvt,Ltd,
09.2017 - 03.2018
CNC Turning & Milling Machinist
Prodigy Engineering Enterprises Pvt.Ltd.
06.2016 - 08.2017
Bachelor of Mechanical Engineering - Mechanical Engineering
M.I.E.T Engineering College (Anna University)
Diploma in Mechanical Engineering. - Mechanical Engineering
Periyar Centenary Polytechnic College.