Experienced in heavy mechanical, chemical and process, electro-mechanical, and semiconductor industries.
Strong background in process plant maintenance. Skilled in equipment maintenance for thermal power plants, heavy mining, and clean room semiconductor equipment.
Proficient in installation and commissioning of piping and safety equipment within the process industry.
Demonstrated ability to perform maintenance on engineering equipment and troubleshoot machine problems while continuously improving processes.
Well-versed in piping service inspection and design standards such as API 570 and ASME B31.3.
Overview
29
29
years of professional experience
Work History
Senior Process Supervisor (T&C/ Maintenance)
Exyte Singapore Pvt Ltd. Singapore (M+ W Group)
11.2021 - Current
Plan, supervise, and coordinate Process mechanical installation work activities to ensure smooth execution.
Manage and lead a team of subcontractors to meet project objectives.
Oversee the installation, alignment, and maintenance of Process Mechanical equipment, including pumps, valves, compressors, and piping systems.
Review and verify technical drawings, specifications, and blueprints to ensure accuracy during execution.
Ensure adherence to all safety protocols and MOM regulations on-site.
Conduct morning safety briefings, toolbox meetings, and risk assessments for all team members.
Inspect completed work to ensure compliance with industry standards, project specifications, and client requirements.
Address and resolve any quality-related issues promptly.
Provide technical guidance, training, and mentorship to team members.
Evaluate team performance and recommend improvements or additional training as needed.
Prepare and submit daily progress reports, manpower records, and inspection checklists.
Communicate effectively with project managers, clients, and stakeholders to provide updates and resolve concerns.
Follow Installation, Testing commissioning and Maintenance according to System Design.
Brief Process related activates to contractors and follow closely project scope and ensure system activities to complete on schedule
Participate in Risk and Process Hazard Analysis
Promote safe working practices to Sub-contractors
Responsible for the SHE Performance and safety of sub-contractors and areas under my supervision
Do review Method of statement for work activity and involve Risk access with Safety team
Attending daily and weekly progress review meeting
Follow Documents control, maintaining day to day activity records
Follow and unsure process installation works as per P&ID and PFD drawings
Ensuring installations are compliant with approved specification, current shop drawings and current space management drawings
Follow up all testing and inspection commissioning activities
Resolving site co-ordination problems with contractors
Enforcing installation work with quality control in accordance with specifications
Follow the commissioning activities of all the Process equipment
Witnessing of testing results for process equipment installation and operation
Follow installations and commissioning activities of process equipment as per procedures
Follow up site safety requirements during commissioning, maintenance and operation Like LOTO, proper calibration, permit to work, Risk prediction etc
Prepare CAPA report, address the root cause of issues, identify corrective and preventive action and closed on-time
Follow up equipment breakdown and troubleshooting the issue
Resolve the issue timely and effectively
Maintenance exposure.
Ability to troubleshoot and resolve complex process mechanical issues efficiently.
Plan, coordinate, and manage required maintenance tasks with teams and sub-contractors to ensure smooth operations.
Service and maintain equipment to ensure readiness and minimize downtime.
Analyse equipment failures, conduct Root Cause Analysis (RCA), and implement corrective actions.
Atten service preventive maintenance and inspection schedules for both rotating and static equipment.
Ensure all maintenance activities comply with EHSQ standards and review/implement Method Statements and Risk Assessments (MSRA).
Responsible for review and check Process related works.
Conducted thorough site assessments to identify potential hazards, ensuring a safe working environment for all personnel involved in field operations.
Established rapport with clients by maintaining open lines of communication and addressing concerns promptly and professionally.
Skills:·
Strong knowledge of Process mechanical systems, equipment, and tools.
Proficiency in interpreting technical drawings, schematics, and manuals.
Excellent leadership, communication, and organizational skills.
Projects Handled in Process plant .
Performed Installation, Testing, Commissioning and Maintenance for the bellow projects.
Waste water treatment plant (WWTP), Local scrubber recycling system (LSR)
Attend daily Preventive (PM) and corrective maintenance (CM) in process equipment
Follow up PM as per schedule
Troubleshooting Process equipment issues and implementing corrective, preventive and predictive measures, as required
During PM, if encounter in any changes in spares, check in OEM manual and submit the request forms with right part no to update in PM task list in SAP
Prepare Maintenance work instructions
Support to engineers to prepare Continuously improve the preventative maintenance plans and task lists
Based on the break down analysis and team member’s observations
Performed spares registration forms as per OEM manual
Checked the PM ensure spares availability in as per BOM list in the system (SAP)
Work together with OEM vendor and external service personal for any Major maintenance activity or troubleshooting
Ensured the compliance with company and legislative Health and Safety, quality HACCP, safety & cGMP procedures
Carried out all maintenance activities in compliance with Site Policies and procedures
Understand SHE requirements
(like LOTO, permit to Work, Work at height, Hot work, MSDS, Risk assessment, hazardous area classification etc.)
Having good knowledge and hands-on experiences about Mechanical equipment’s (Exp: maintenance of all types of valves and pumps, agitators, gearbox, blowers, Gaskets, Steam valves and pipe line, bearings and required type Oil & Greasing etc.)
Having good knowledge about food industry using (wet and dry Process) equipments ( OEM like GEA, Niro, Tetra pak, Nucon, Gericke)
Having Maintenance experienced in process plant using equipments like different type of valves, pumps and steam valves ( Alfa level, Keystone, Fristam, Spriax sarco, Grundfos , Robuschi , kinetrol
Gemu,etc)
Having basic Knowledge in electrical, instrument like VFDs, electrical panels, relays, contactors, Level indicators, temperature transmitters, pressure gauges, silo load cells, flow meters, proximity sensors and read switches
Preparing newly installed equipment’s maintenance task list and FLOC list, Material list (BOM) for registration purpose in SAP system
Having experience using SAP in AMM - (Plant maintenance- ERP system)
Project Experience
Coordinate and follow up with vendor for installation the new equipment and piping as per P&ID
Technical drawings and equipment manual
Support for Installing and commissioning new equipments
Having supporting project experience in Installation, commissioning of rotating and static equipments like piping, valves, pump and structures
Involved and Handing Projects:
1)ATEX and EKB safety system implementation for Dryer 1,2 and 3
2) N2 blanketing in process equipment
3) New heater coil replacement projects in spray dryer
4) Culinary steam implementation project in Dryer 3
5) Explosion vent installation in powder dumping unit
6) FAST (Dry blending & Mixing) project
7) Equipment maintenance related improvement projects
Assistant Engineer (Maintenance)
IIA technologies (s) pte.ltd , Singapore.
03.2012 - 07.2013
Maintain the equipment without down time
Follow and ensure proper and scheduled maintenance
Keep spares for planned and shutdown maintenance
Equipment ownership for assigned tools (chemical gas using semiconductor equipments (CVD tools)
Follow Equipment preventive and corrective maintenance
Provided expert technical analysis, and trouble-shooting to resolve equipment down issues
To follow and support new machines installation and update spares
Setup equipment in our new manufacturing plant, As per methods and procedures from blueprints, drawings and diagrams
Performs the set-up, calibration, testing and troubleshooting components, instruments and mechanical assemblies
Follow up maintenance of dry pump and flow control valve and chillier systems (air and water cooling systems)
If any major maintenance support with vendor Prepares technical reports summarizing findings and recommending solutions technically to solve the problems
Assist in the selection and set-up of specialized test equipment and clean room experience
Technologist- Equipment Maintenance
Micron Semiconductor Asia (s) Pte Ltd, Singapore.
04.2006 - 03.2012
Follow Maintenance for assigned chemical gas using clean room semiconductor manufacturing equipment, which includes performing, preventive and corrective maintenance
Support to the Engineers group with testing and experimentation on processes and equipments and collect, document and analyse data from testing
Monitor, analyse and address SPC issues for the assigned process and respond control issues
Also participated in retrofit and equipment start up activities to achieve the committed targets
Troubleshooting and maintenance of Robotic, Pneumatic parts &
Ultra-high vacuum pumps, gas control MFC
Responsible for keeping records for the Preventive maintenance & corrective maintenance
Responsible for keeping records for spares and order spares as per requirements using SAP
Inspect and measure samples to determine that the equipment’s are operating properly
To follow and support new M/C setup
Preparing reports for daily activities and deviations from planning schedule
Participate work related improvement projects and TPM team