Summary
Overview
Work History
Education
Skills
Additional Information
Timeline
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Sheila Manalo

Summary

Experienced and detail-oriented Senior Quality Engineer with 20 years demonstrated history of working in the plastics industry. Skilled in Root Cause Analysis, Risk Assessments, Quality Audits and Process and Product Development.

Overview

20
20
years of professional experience

Work History

Senior Quality Assurance Engineer

Beyonics International Pte Ltd
01.2011 - Current
  • Collaborated with both development and manufacturing teams across phases of new product development (APQP) from evaluation to product approval (PPAP) up to product launch control and throughout manufacturing run, including coordination between internal team and customers based on quality requirements.
  • Lead non-conformance processing activities – 8D, CAR, NCMR, Purge, Stop Ship, Stop Machine Order, etc., specifically on customer quality feedback, including investigation and corrective and preventive actions (CAPA).
  • Reduced quality incidents from automotive customers by 50% in a year, through continuous guidance on team members in quality assurance standards, policies and procedures.
  • Developed lean projects with manufacturing team that increased production yield from 95% to 99%.
  • Monitored quality performance, escalating any abnormalities or poor trending and identify areas for improvement
  • Provided support to the Supply Chain group with assessment and qualification of potential key suppliers and existing suppliers by conducting supplier audit with SQE.
  • Conducted internal audits for both quality management system (ISO 9001/IATF16949) and processes (VDA 6.3) to ensure manufacturing compliance on customer expectations and requirements.
  • Prepared and maintained Inspection Plans (Incoming, In-process & Outgoing) for both Production and Quality teams as per customer requirements.
  • Trained Quality Control Inspectors on parts quality as per Inspection Plans and Quality Standards.
  • Periodically verified proper Good Manufacturing Practices (GMP) and Good Documentation Practices (GDP) maintained from incoming to outgoing activities area

Process / Product Assistant Supervisor

K&K Molding, Inc.
08.2005 - 09.2010
  • Spearheaded development of new products prior mass production by ensuring proper and timely evaluation of new models.
  • Supported Production & QA teams in all 4M Change reviews that require customer approval prior implementation.
  • Assisted on resolutions of customer quality claims in terms of product and process-related improvements.
  • Prepared and maintained Control Plans, PFMEA and Process Work Standards for both new and existing production parts.

Education

Bachelor of Science - Chemical Engineering

University of The Philippines - Diliman
Philippines
11-2004

Skills

    Verbal and Written Communication

    Organizational skills

    Auditing skills

    Corrective & Preventive Actions

    Risk Assessments (PFMEA)

    Root Cause Investigations & Analysis

    New Product Development

    Process & Quality Improvement

Additional Information

· AIAG VDA FMEA (2022)

· Green Belt Lean Six Sigma (2019)

· Certified Internal Auditor ISO/TS16949 (2016)

· Certified Internal Auditor ISO13485 (2011)

· Licensed Chemical Engineer in the Philippines (2005 - 2010)

Timeline

Senior Quality Assurance Engineer

Beyonics International Pte Ltd
01.2011 - Current

Process / Product Assistant Supervisor

K&K Molding, Inc.
08.2005 - 09.2010

Bachelor of Science - Chemical Engineering

University of The Philippines - Diliman

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Sheila Manalo