Shammni Ramasamy
Woodlands
Summary
I am looking for an opportunity in a reputed organization which will help me deliver my best and upgrade my skills in engineering and meet the demands of the organization and enhance personal knowledge.
Overview
17
17
years of professional experience
Work History
Process Engineer
Globalfoundries (Singapore)
08.2022 - Current
- Sustain and improve process / SPC to meet quality, cost, productivity requirements
- Analyze SPC charts using SPACE
- Know all the PR rules and their significance
- Do proper annotation to maintain quality troubleshooting rate for SPC OOC
- Understand Cp and Cpk indices
- Monitor critical SPC charts daily
- Perform process window study and provide improvement plan to reduce OOC and improve CPK
- Review ESPC charts using SPACE
- Analyze split lot, DOE data, ET, sort yield using JMP, Klarity ACE
- Create SPC charts, DCOP and modify SLDB using PROMIS (Si-View)
- Upload, check and ensure recipe content compliance using RMS
- Raise PCRB, follow through with qual plan, analyze data using required software and CR closure
- Follow up on SPSR, MRB, 8D, TECN, or spec update with ECN
- Follow up on pass down to troubleshoot process issues
- Establish CAS / procedures to be followed and work with other departments for resolution if required
- Setup and troubleshoot recipes/ job files in all metrology tools within the Module
- Startup and qualify new process and new equipment within scheduled timeline
- Work closely with Equipment Engineer on new equipment acceptance
- Work on reducing process constraint, perform process matching between equipment’s to reduce variation and analysis / DOE to find factors for better tool matching
- Participate in CIP programs to optimize process window, cost, yield, and productivity and wafer scrap reduction to ensure zero human error
- Work as a team with both Equipment and Manufacturing Engineers to meet Module objectives
- Work to meet the key indices of Uptime and OEE goals
- Represent own Module to attend cross-functional task team to address yield improvement/ excursion issues
- Follow up with cross-fab benchmarking activities to engage the best-in-campus practices across fabs
- Perform all activities in a safe and responsible manner and support all Environmental, Health, Safety & Security requirements and program
- Machine dealing (LAM, AMAT,TEL)
Process Engineer
ADVANCE ENERGY (Malaysia) Sdn Bhd
10.2020 - 07.2022
- Work as a team with both Equipment and Manufacturing Engineers to meet Module objectives
- Work to meet the key indices of Uptime and OEE goals
- Represent own Module to attend cross-functional task team to address yield improvement/ excursion issues
- Follow up with cross-fab benchmarking activities to engage the best-in-campus practices across fabs
- Perform all activities in a safe and responsible manner and support all Environmental, Health, Safety & Security requirements and program
- Copy exact & transfer product from AESZ
- In charge for Product Qaulification (AESZ) before mass production in AEMY
- To investigate and take corrective actions to overcome production issues
- Involve in startup preparation, tool readiness, layout,SAP & MES System
- Understand the process flow & the concept of a function for each process
- Involve & review for the documentation (Global & site Documents) New sample builds & documentation preparation work instruction
- Guide operator & inspectors on process & quality standard & workmanship standard understanding
- New product line qualification
- Handle quality issue happen in line, implement containment action, investigate the root cause, follow up correction actions & response to related department
- Data collecting on process validation (FMEA)
Process Engineer
MICRON MEMORY MALAYSIA SDN BHD
08.2019 - 09.2020
- On Job Training in Micron Singapore
- (3 months) Overview in Post Electrical Overview in the Laser Mark Process Overview on Oven Baking Overview on Scanner Machine (KLAT790 & MIT933) Overview on FLVI (Packing) Understand the process flow and the concept of a function for each process
- On Job Training in Micron Xian (2months) Get ready startup in Batu Kawan Plant (2020) Training on Laser Mark (TH-800IG) Green Laser Training on Taylor Hobson Mark Depth (Methodology Tools) Training on Nevix (Measurement Tools) Recipe creation laser mark
- Involve in startup preparation, - Tools readiness, Line Layout Involve and review for the documentation (Global & Site Documents) Involve in the UAT for MMP Site
- Training in MCURE Oven (Dispatch) Training in FLVI (Packing) Copy exact and transfer product to MMP
- Micron System Understanding (MAM System, GOIU) Work with the vendors / supplier in order the raise the quotation in the system (Ariba, SIG) Involve in Tools readiness for Laser Mark, Mcure oven and Packing.
Process Engineer
PREMIUM SOUNDS SOLUTIONS SDN BHD
09.2016 - 08.2019
- Line rate capacity study
- In charge & participate in New Line Setup: Customer Honda Develop and define a proper process flow and assembly station and verify working instruction
- To work with vendors for further improvement of the incoming materials
- Buy-off new tools according to equipment specification and qualification for new machines and materials
- Drive and implement strong process control and quality issue
- To investigate and take corrective action(s) to overcome production problems
- Overall NPI support as focal point on project basis for design/development team on product/process/materials engineering & project schedule matters from pre-production stage until full release to mass production
- Actively participate in NPI (New Product Introduction) activities and contribute to achieving NPI build objectives
- Generate and communicate any MP (Mass Production)-related build deviations or special instructions that may be required for assembly
- To liaise with relevant internal departments, customers and supplies to solve and implement the best technical and cost-effective solutions for new product inquiry Implement manufacturing process controls, including Process Control Plans and FMEAs
- Review data and affect change to improve quality New samples build and documentation preparation work instruction Lead in Tool/Jig Refurbishing and Modification Activities
- In charge for Relay Out Line Project-U–Cell Layout (Car Radio-Renault Model-Customer-Iran)–1ST draft Discussion-done-implement in June 2017-succesful-reduce headcount/eliminate wip area/ improve process flow/ reduce production space/ increase run rate & reduce transportation
- In charge for new model Matiz (Customer-Uzbek)
Engineer
Lumileds Malaysia (PHILIPS LUMILEDS LIGHTING SDN BHD)
09.2010 - 01.2016
- To apply skill and knowledge to produce a high quality and productivity
- The task includes setting up the machine, run production and performing maintenance /repairing machine operation
- The outcome is to ensure yield and output obtained as per target
- Participate for planning of daily downtime repair and yearly PM, perform repairing and troubleshooting works for machinery problems with creativity within given turnaround time and perform predictive maintenance activities on overall PM system improvement
- Mainly responsible for Mid Power Line & Chip on Board (COB)
- Setup line for COB product
- In charge for setup ASM-DIE BOND, WIRE BOND, DAM WRITER, SINGULATION, TEST & SORT and SUKI TEST5ER machine (COB Line) Responsible in trouble shooting Pick & Place Machine as Datacom ASM Machine Need to follow up with machine weekly, monthly and yearly PM Responsible with spare part inventory
- Responsible to minimize engineering downtime
- Need to follow up regarding new machine installations (die attach, wire bond, test & sort, tape & reel and Pro tech / ASM Dispensing Machine) for Mid Power Line
- Work together with Engineers, technician and Japanese vendor to setup new machines.
Assistant Engineer
CLARION SDN BHD
10.2008 - 09.2010
- Mainly in charge for working instruction/ working manual for all clarion model and Lo jack Model
- (e.g.: Proton, Naza, Nissan, Chevrolet ,Waja) Prepare process flow chart
- Prepare process sheet Prepare control plan and PFMEA each model base from the working instruction
- Prepare SAKI report.(Lojack Model) Prepare Test rack troubleshoot/ Maintenance Record (Lojack Model) Prepare Daily Rework Board Record (Lojack Model)
- Prepare Tuner working standard manual
- Prepare Special Instruction Circular
- (SIC) Prepare Operating Point Sheet
- (OPS) Prepare Sorting Rework Report.
Test Technician
JABIL CIRCUIT SDN. BHD
01.2007 - 10.2008
- Assist Specialist Engineer in improving product yield and carried out countermeasure for line
- Basic computer knowledge of Windows based operating systems and programs
- Use the principles of 5S to ensure a clean and organized work area
- Adheres to all environmental, health, safety policies and procedures, and work instructions
- Identify and implement corrective actions for the repair, replacement and calibration of laboratory tools and manufacturing equipment
- Check and maintain equipment to ensure compliance with ISO 9000:2000 standards
- Perform testing and troubleshooting the board
- On the same time pull the yield and defect from MES to prepare the monthly, weekly, daily and work cell report to the engineer
- Prepare the Visual Aid and Working Instruction for the entire model for test site.
Education
Master of Manufacturing System Engineering, Second Class Upper - Manufacturing Engineering
University Putra Malaysia (UPM)
Kuala LumpurBachelor of Engineering (Hons) In Electronic & Instrumentation System, Second Class - Electronic
International University College of Technology Twintech, Malaysia
Diploma in Electronic (Computer) Engineering - Computer Engineering
Polytechnic of Seberang Perai, Penang, Malaysia
Certificate in Electrical & Electronic Engineering - Electrical
Polytechnic of Seberang Perai, Penang, Malaysia
Master of Manufacturing System Engineering, Second Class Upper - Manufacturing Engineering
University Putra Malaysia (UPM)
Bachelor of Engineering (Hons) In Electronic & Instrumentation System, Second Class - Electronic
International University College of Technology Twintech, Malaysia
Diploma in Electronic (Computer) Engineering - Computer Engineering
Polytechnic of Seberang Perai, Penang, Malaysia
Certificate in Electrical & Electronic Engineering - Electrical
Polytechnic of Seberang Perai, Penang, Malaysia
Skills
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Career Profile And Capabilities
- 15 years of working experience in different field of manufacturing.
- Able to work effectively as part of a team as well as working individually.
- Technical skills including problem-solving, statistical data analysis.
- Highly organized and dedicated, with a positive attitude.
- Strong leadership, excellent interpersonal communication skills, a good team player.
- Able to work in a multi-cultural organization with minimum supervision.
- Able to handle multiple assignments under high pressure and consistently meet tight deadlines.
- Being the female in a group of men is a challenge as engineer.
- Adapts quickly to new environment and thrive on working in a challenging area.
Skills And Language
Statistical Process Control, Failure Mode and Effect Analysis (FMEA), 8-Discipline (8D) Technique, Process Validation, PFMEA, Microsoft Excel 2010, Safety Health and Environment Aspect Impact Training, English, Malay, Tamil, Telugu, Malayalam, English, Malay, Tamil
Additional Information
True, 1 month notice, SGD 5200
Personal Particulars
39 years, 02/13/84, Malaysia, 840213-07-5412, Female, Married, Indian, Hindu
References
- All Lee, Senior Engineering Manager, +6562903809, Micron Singapore
- TC Ong, Senior Assistance Manager, +04-5638369, 14100 Simpang Ampat, Penang
- Prof.Madya Dr.Thang Sai Hong, Professor, 019-2259159, University Putra Malaysia
Timeline
Process Engineer
Globalfoundries (Singapore)
08.2022 - Current
Process Engineer
ADVANCE ENERGY (Malaysia) Sdn Bhd
10.2020 - 07.2022
Process Engineer
MICRON MEMORY MALAYSIA SDN BHD
08.2019 - 09.2020
Process Engineer
PREMIUM SOUNDS SOLUTIONS SDN BHD
09.2016 - 08.2019
Engineer
Lumileds Malaysia (PHILIPS LUMILEDS LIGHTING SDN BHD)
09.2010 - 01.2016
Assistant Engineer
CLARION SDN BHD
10.2008 - 09.2010
Test Technician
JABIL CIRCUIT SDN. BHD
01.2007 - 10.2008
Master of Manufacturing System Engineering, Second Class Upper - Manufacturing Engineering
University Putra Malaysia (UPM)
Bachelor of Engineering (Hons) In Electronic & Instrumentation System, Second Class - Electronic
International University College of Technology Twintech, Malaysia
Diploma in Electronic (Computer) Engineering - Computer Engineering
Polytechnic of Seberang Perai, Penang, Malaysia
Certificate in Electrical & Electronic Engineering - Electrical
Polytechnic of Seberang Perai, Penang, Malaysia
Master of Manufacturing System Engineering, Second Class Upper - Manufacturing Engineering
University Putra Malaysia (UPM)
Bachelor of Engineering (Hons) In Electronic & Instrumentation System, Second Class - Electronic
International University College of Technology Twintech, Malaysia
Diploma in Electronic (Computer) Engineering - Computer Engineering
Polytechnic of Seberang Perai, Penang, Malaysia
Certificate in Electrical & Electronic Engineering - Electrical
Polytechnic of Seberang Perai, Penang, Malaysia
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