Possessing 14 years of expertise in GMP plant maintenance, shutdown planning, and project management within the Oil & Gas and EPCC sectors, I have successfully managed independent responsibilities across India and Singapore.
ELECTRICAL:
Operation and Maintenance of 22KV/6.6KV& 415V substation
Preventive Maintenance of all HV, LV Motors (6.6KV, 415V)
Troubleshooting of 6.6KV, 415V motor starters
Maintenance of 12MVA, 5.5MVA, 3.5MVA (ABB), 2MVA and 1MVA transformers, HV & LV Switchgears
Preventive maintenance of VCB, ACB circuit breaker
Solo Run Testing of all HV, LV Motors & Testing and commissioning of HV and LV cables., Preventive maintenance and Corrective maintenance of CPTR
Preventive maintenance of 1500KVA and 320KVA Emergency Diesel Generator
Handling of SEPAM 80, 60, 40, 20 Relays for Transformer feeder and MV motor Starter control
Troubleshooting & modification of all type lighting in plant
Maintenance UPS, Battery Charger (GUTUR) & Batteries for All Substations
Operation and Maintenance of Electrical Heaters (Chromolex)
Attend three months Shut down activities in Petro chemical plant
Leakage current testing of HV cables and panel bus bar
ON LOAD checks for contracted operational requirements
Certification of hot commissioning checks for test charging as per test formats., Maintenance UPS, Battery Charger (GUTUR) & Batteries for All Substations
Operation and maintenance CCTV camera, Fire alarm, PA System
Attend every 6 months once Boiler Shut down activities in Cogen Plant
Study the cable routing drawings and arrange the trenches and Tray for cable laying., Installing Transformers, switch gears as per general arrangement drawing
Installation of power panel, control panel, Cable laying, glanding & termination in Power plant
Earthing of panels, switchgears, transformers, substations, and Plant earthing., Certification of hot commissioning checks for test charging as per test formats
Testing of H.V. Cables (Up to 6.6 KV) and H.T. L.T. Motor., Pre-commissioning activities for all switchgear equipment
Close out report NOTIFICATION to project team capturing works completed and pending works if any with design drawing reference
INSTRUMENT:
Maintenance & Calibration of Motor operated Valves (Rotork and Bernard’s MOV's)., Operation and Maintenance of Honeywell fire alarm system and N2 fire suppression system
Handling of different type of manufacture instruments like ABB, Rosemount, Foxboro, Honeywell, Yokogawa, Baumer, Think top V50, & V70
Perform the instrument SCD testing with initiator & final element (Bypass, online)., Maintenance and Troubleshooting FD (Flame Detector/UV, IR)
Maintenance and Troubleshooting GD (Gas Detector/HC, H2S)
Study Cause & effect table and perform function test accordingly
To assist loop, check and full function test various types of instruments
To develop the SCD instrument procedure
Preventive and Corrective maintenance including Calibration and troubleshooting various instrument
MECHANICAL
Maintenance of equipment's like pumps (PD/CF), Valves, Agitators and Mixers, Air Compressors and Heat exchangers
Pumps: Alfa Laval Double mechanical seal, Wattson Marlow, Diaphragm pump, lobe pump, Centrifugal pump
Multi cracker: Makoba, Cracker blades and MC11 disc
Colloid mill: Fryma Korma Mech seal, Stator and Rotor replacement
Big bag discharger, Enzymation, Alfa Laval Decanter
Heat treatment plate heat exchanger, CIP chemical Dosing pumps, Vacuum mixer, Blower., Valves: Gemu, Alfa Laval single seat and mix proof, Butterfly, Samson
Mechanical seals: Alfa Laval, Fryma korma
Heat exchangers, Steam Injectors and Load cell: Have skills on Heat exchangers. Mostly plate, spiral and tube-shell
Permit to Work System: Well versed in permit to work systems (cold work, hot work, Vessel Entry etc.,) of Ministry of Manpower, Singapore
Aircon maintenance & troubleshooting PM, CM
Chiller, AHU, VRV, ACMV, Units system maintenance
Donaldson Dust collector maintenance
Aircon filters, ACMV filters replacement
Cooling towers, UHT System.