SATHYANARAYANAN THANGAVEL

Develop and implement continuous improvement strategies for production, warehouse utilizing lean manufacturing and Six Sigma methodologies.

Analyze process workflows and identify areas for improvement, developing and implementing solutions to optimize efficiency, reduce waste, and improve quality.

Collaborate with cross-functional teams to identify opportunities for improvement in safety, productivity, cost reduction, and customer satisfaction.

Conduct data analysis and root cause analysis to identify the underlying causes of production issues and inefficiencies, and develop plans to address them.

Monitor and report on key performance indicators (KPIs) related to production, warehouse, and sales operations, identifying areas for improvement and implementing corrective actions as needed.

Provide training and coaching to employees and team members on continuous improvement principles, tools, and methodologies.

Conduct regular audits and assessments to ensure compliance with regulatory requirements and company standards.

Collaborate with vendors and suppliers to identify opportunities for improvement in the supply chain, driving cost reduction initiatives and enhancing product quality.

Manage and maintain documentation related to continuous improvement initiatives, including process maps, standard operating procedures, and work instructions.

Skilled in preparing for audits and ensuring compliance with BRC Global Standard Issue 9 Certified, ISO 22000:2005, and ISO 9001:2015. Possesses expertise in handling auditor questionnaires, conducting open meetings, leading audits, and closing end meetings. Adept in identifying and resolving non-conformances and ensuring timely closure of findings.
Key Skills:
Quality Assurance/Quality Control
Production Planning and Control
Audit Preparation and Compliance
BRC Global Standard Issue 9
ISO 22000:2005
ISO 9001:2015
Non-Conformance Resolution
Root Cause Analysis
Corrective and Preventive Action (CAPA)
Team Management Develop and implement quality management systems based on BRC Global Standard Issue 9, ISO 22000:2005, and ISO 9001:2015.
Prepare for audits and ensure compliance with regulatory requirements.
Handle auditor questionnaires and participate in open meetings to discuss audit objectives and scope.
Conduct audits and close end meetings with auditors.
Identify and resolve non-conformances and ensure timely closure of findings.
Conduct root cause analysis and implement corrective and preventive action (CAPA) to prevent recurrence.
Manage a team of production and quality control personnel and ensure smooth production operations.

• Supervised shipping and receiving, distribution, and workplace safety.
• Supervised warehouse operations by managing employees during shifts.
• Completed daily operations on time and maintained high standards of accuracy.
• Monitored employee performance and offered mentoring and leadership to improve any deficiencies.
• Oversaw inventory control levels and verified compliance with storage and organization processes.
• Recorded information, shortages and discrepancies to keep records current and accurate.
• Supported production workers in meeting goals without compromising safety and compliance.