Rozaidi Ahmad
Summary
Analytical problem-solver with a strong aptitude for process improvement and operational excellence. Drives manufacturing efficiency by optimising workflows and coordinating with teams to ensure high-quality standards. Cultivates strong relationships with stakeholders to facilitate effective communication and successful project outcomes.
Overview
22
22
years of professional experience
Work History
Engineering Specialist
HP Manufacturing Malaysia Sdn Bhd
Malaysia
03.2015 - 05.2026
- -Liaison for HP Manufacturing Partner in Worldwide Inkjet Printer Business.
- Improved manufacturing efficiency by managing KPIs, analysing and planning work flow, space requirements and equipment layout.
- Collaborated with quality assurance teams to maintain the highest standards of product quality.
- Addressed and resolved technical concerns to keep production on schedule.
- -Co-ordinate Manufacturing Partner operation by evaluating monthly & quarterly performance.
- -Liaise with manufacturing partner towards issue resolution and observing quality performance.
- -Responsible to rate and evaluate manufacturing partner performance in scorecard.
- -Responsible smooth operation of Manufacturing Partner toward meeting
- KPI,Yield,OTS,OEE,ONCR & safety.
- -Support Manufacturing Partner in continuous improvement & innovation project which
- reflected to improve HP product reliability.
- -Setting up Manufacturing Partner KPI baseline & assist HP management for business award.
- -Drive Manufacturing partner towards surge demand in order to optimize the productivity.
- -Involve in Product transfer and qualification.
- - Co-ordinate the MPA (Manufacturing Partner) Smart Manufacturing Program & workforce
- transformation.
- - Lead the process and technology upgrade for HP Ink cartridge production line.
- -Present HP Manufacturing Malaysia in Annual National Productivity & Innovation Conference.
- -Involve in innovation program for the HP sub division cost saving .
- -Ensure product quality and delivery supply .
- Reduced manufacturing costs with process improvements, cost control and waste reduction.
Senior Production Engineer
Panasonic Energy Malaysia Sdn Bhd
Malaysia
04.2011 - 02.2014
- -Manage operation team for HIT Solar Module Manufacturing.
- -Experience in technology and process transition/transfer for new plant operation.
- -Experience in solar module manufacturing operation.
- -Support production operation for flawless operation and meet expectation.
- -Experience in organize technician & operator training.
- -Hand-on in documentation control for Work Instruction & SOP.
- -Experience in new line/production layout set-up.
- -Involve in pre operation Audit by JET and product qualification for Mass-Pro.
- -Hands on in QC & Equipment control for production operation.
- -Manage & lead of 160 direct labor for 3 group of shift operation.
- -Responsible of production operation output/ratio & yield.
- -Involve in monthly inventory count.
- -Experience in drafting monthly production loading plan.
- -Highly response for current TAKT, Cycle Time & Work balancing as per production
- requirement.
- -Active involvement in Trial Production until Mass Production.
- - Involve in On-Job Training in Panasonic Osaka for 6-month for technology and operation
- transition.
- Recognition.
- - Achieve 1,000,000 production build achievement for 240Watt product in May’13 , ahead of
- plan.
- - Best team manager of Panasonics Sports Carnival 2013 (Futsal Men)
- Engineer at PA Dept
- Prepared detailed reports on production performance, highlighting successes and areas for action.
- Maintained high quality standards, adhering to regulatory and ISO requirements.
- Developed and optimised production schedules to meet strict deadlines and customer demands.
- Trained new staff on production equipment and safety protocols, ensuring a competent workforce.
Process Engineer
Flextronics Technology (M) Sdn Bhd
Malaysia
09.2004 - 03.2011
- •Drive Process Engineering (Mechanical Assembly) to achieve yield 99.5%s. % ETE yield: 80.0%.
- •Lead for continuous improvement activity to meet cost reduction and achieve quarterly scrap target.
- •Lead for sustaining group for (Mechanical Assembly) for Cisco ISBU.
- •Responsible for daily production line operation, ensure all jig, fixture & tools meet requirement.
- •Ensure mechanical assembly site/station run in very smooth condition with zero downtime & zero defect.
- •Drive subordinates for troubleshooting, error fixing & problem solving together with yield sustaining contribution.
- •Carry out for jig and fixture Buy-Off/Modification/Preventive Maintenance/Design & Fabrication.
- •Experience in Yield Improvement plan & very hands-on in recovery plan.
- •Hands on in (Engineering Change Order) ECO for Cisco Model, (Bill of Material) BOM for every new product changes/revision/deviation.
- •Experience in liaise (New Product Introduction) NPI especially jig and fixture, tools or template.
- •Response for cost reduction & scrap control activity especially for mechanical assembly part.
- •Experience in FMEA & SPC tools and application.
- •Experience in "LEAN"manufacturing environment.
- Work Achievement/Recognition
- •Experience in Press Fit Machine (MEP 6T and MEP 12T) operation and maintenance.
- •Good understanding of most mechanical assembly/automotive parts and function.
- •Adviser for (KAIZEN) Internal Competition.
- •Lead for CISCO ISBU Sustaining Team, Supervise for 14 Subordinate.
- •Adviser/Supervise for Preventive Maintenance Team for P2 Plant. Co-ordinate monthly
- Preventive Maintenance (PM), Calibration and equipment distribution activity.
- •Achieve to zero compliance and NCR for Internal & External Audit.
- •Active participation in internal Flex Kaizen (SGA-Small Group Activity) innovate and simplified
- the productivity toward effective cost operation.
- •Awarded “Star Individual Contributor” in 2010 (Resolve & Improve Product/Process issue –(CCGA Thermal Heatsink drop at end-user)
- Participated in continuous improvement workshops, contributing innovative ideas that led to process enhancements.
- Conducted root cause analysis on production defects, leading to a 25% improvement in product quality.
Education
Diploma of Higher Education - Information Technology
Universiti Teknologi Malaysia
Malaysia01-2003
Certificate of Higher Education - Science Stream
Mara Junior Science College
Malaysia01-1999
Skills
- Process improvement
- Manufacturing efficiency
- FMEA / SPC / CPK / PPK
- LEAN Mafg
- PM / TPM
- Safety
- Pneumatic
- Camera System
- Root Cause Analysis (8D/DMAIC)
- SMT / PCBA - Mechanical Assembly
- Technical troubleshooting
- Analytical
- Risk mitigation
- Mechanical Engineering
- Production understanding
- Innovative
- Interpersonal skills
- Manufacturing processes
Languages
English
Malay
Accomplishments
Accomplishment with HP Manufacturing Malaysia Sdn.Bhd
- -Present HP Manufacturing Malaysia in Annual National Productivity & Innovation Conference
- And Exposition (APIC) 2016 , Awarded Presidential Award from MITI under cost saving project.
- (Workforce Transformation).
- - Present HP as Technical Excellence speaker for the annual regional Productivity & Innovation
- conference for Southern Region in MPC Johor Bahru.
- - Involve as HP Penang Kaizen and improvement council.
- - Participation in CSR project to support HP Penang adopted school “SRJK (T) Ladang
- Chersonese,Kuala Kurau,Perak
- - Support HP Innovation team in Penang Science Fair 2016 & 2017 as team committee.
- Recognition:
- • Quality Excellence Award Q2FY19 (Qualify first smart dashboard “productivity smart
- apps”)
- • Leading HP Way Leadership Award Q1FY18 (Qualified for new material cost
- optimization)
- • Leading HP Way Leadership Award Q4FY16 (Success deliver 72M product for
- customer demand)
- • Leading HP Way Leadership Q2FY16 Award (Success the workforce transformation
- program with MPA)
- • Golden Step Award Innovation Q3FY16 (Won Gold Award in Annual Team Excellence
- Convention 2016 organize by MPC & MITI)
- • Quality Excellence Award Q3FY15 (Enable “Go Live” control tower under PA Dept)
Accomplishment with Panasonic Energy Malaysia Sdn. Bhd
- - Achieve 1,000,000 production build achievement for 240Watt product in May’13 , ahead of plan.
- - Best team manager of Panasonics Sports Carnival 2013 (Futsal Men)
Accomplishment with Flextronics Technology Malaysia Sdn Bhd
•Achieve to zero compliance and NCR for Internal & External Audit.
•Active participation in internal Flex Kaizen (SGA-Small Group Activity) innovate and simplified
the productivity toward effective cost operation.
•Awarded “Star Individual Contributor” in 2010 (Resolve & Improve Product/Process issue –(CCGA Thermal Heatsink drop at end-user)
Sports & Involvement
- Universiti Teknologi Malaysia
- Hockey player present for Universiti Teknologi Malaysia (Pahang)
- Sport committee for Universiti Teknologi Malaysia (Pahang)
- Mara Junior Science College ,Kota Bharu
- Homeroom President
- Swimming Club President
- Hockey and Handball school playerCommittee member for St.John Ambulance Association
- Mara Junior Science College, Gerik
- Homeroom Treasurer
- Committee member of school scout
- Present scout for Camboree 1999,Taiping
- School football and hockey player
- Present college in Futuristic Car competition for Activity Week ,MRSM Jelebu
Languages
5,C1,3,B1
References
Mr Gary Gan
Former HP Manufacturing Malaysia
Pen Assembly Department Manager
Phone: +60126796757
Hobbies and Interests
*Interests
Sport (Football/Futsal)
Sport Fishing
Outdoor Activity
Timeline
Engineering Specialist
HP Manufacturing Malaysia Sdn Bhd
03.2015 - 05.2026
Senior Production Engineer
Panasonic Energy Malaysia Sdn Bhd
04.2011 - 02.2014
Process Engineer
Flextronics Technology (M) Sdn Bhd
09.2004 - 03.2011
Diploma of Higher Education - Information Technology
Universiti Teknologi Malaysia
Certificate of Higher Education - Science Stream
Mara Junior Science College