RAMAKRISHNAN ELANGOVAN SIVAKUMAR

• Utilized calipers, micrometers and height gauges to calibrate and adjust machinery.
• Perform CNC machine tramming according to installed work instructions.
• Perform CNC machine setup for First Article, including the optimization of each process
• Perform advanced level machine and process troubleshooting
• Perform grinding and polishing machine setup for new Production Orders, including tool dressing.
• Perform 2D measurements (e.g. Form Talysurf) and apply to Satisloh grinding and polishing CNC machines to improve the final form error
• Perform surface quality inspection
• Perform centering and CNC machine operation
• Perform lacquering, cementing, de-cementing, and cleaning of optics
• Perform in-process checking on center thickness
• Maintain tooling, metrology equipment, and machinery in optimum condition
• Perform daily, weekly, and monthly preventative maintenance
• Perform duties within cleanliness standards of workplace (55)
• Maintain safety guidelines of workplace
• Comply with company regulations
• Inspected finished products for quality and adherence to customer specifications.
• Prepared reports and technical documentation of day-to-day production processes.
• Assisted engineers in developing, building, and testing prototypes and products.

• Q`son Engineering known as Metasurface Technologies is a contract manufacturing partner to high-tech companies in the oil & gas, marine, aerospace, semiconductor, electronic and industrial production industries.
• Perform setting in vertical & horizontal turning & milling machines and operate Multi Axis CNC Horizontal turning lathe & vertical turning lathe & CNC Vertical Milling machine.
• Brand Of Machine – Feeler.
• CNC Control System – Fanuc Series 3 axis and 4th axis table rotary.
• Heidenhain control system of 5 axis operating and minor setting.
• Using Master-cam program for processing.
• Follow the process flow chart & programmer instructions.
• Using Master-cam software and take for regular part program in M-card or USB, Take and loading in machines.
• Performing quality checks on an ongoing basis to ensure product is within the tolerances
• Could understand the engineering drawings.
• Find and try to rectify interpreted problems related to machines.
• Identified machines that have malfunctioned and recommended for minor fault rectification.
• Verify the Final inspection CMM Report, after starting production.
• willing to work in 24/7 rotating shifts and weekends as well.

SKILLS:

• Knowledge Department Designation Housing main drive & Retainer main drive [CNC machine setter]
• Hands-on experience of tool holders, cutting tools and other jigs & fixtures.

JOB PROFILE:

• Working in a clean room environment and rotating shift.
• Keep Maintained 5S.
• Kaizen activities & 5S” and TPM activities for in the cell.
• To attend day to day production reporting to senior engineer.
• CNC 2D programming for Fanuc series machines (CNC turning & milling).
• Tools selection for various types of operations.
• Entered and updated G codes & M codes in the CNC Machine.
• Read and interpreted problems related to machines.
• Practical knowledge of tool holders, cutting tools and other Jig And fixtures
• Hardworking and working with always follow all safety rules.
• Escalate incidents and submit incident reports to supervisors and building directors.
• Willing to work in 24/7 rotating shifts and weekends as well

• Oversaw department of 3 by supervising daily operations, providing technical support and coordinating personnel.
• Kept equipment operating and in good condition by performing quality checks and calling in for repairs when needed.
• Approved incoming materials by confirming specifications and taking measurement tests.
• Documented inspection results by completing logs.
• Inspected incoming products for adherence to labeling laws and company quality standards.

• Prepared and set up machine systems for daily operation and adhered to production goals.
• Identified and replaced broken or worn tools and made tool offsets.
• Studied instructions, labels, blueprint specifications and materials before beginning projects and operating equipment.
• Started and observed machine operation to detect malfunctions or out-of-tolerance machining and adjusted machine controls or control media.
• Loaded component materials into product-specific tools and followed established documentation for manufacturing.
• Studied blueprints to understand specifications and adjusted machines to produce quality parts.
• Collaborated with engineering team to optimize CNC machining processes.