P.Kalyan Kumar
Summary
Experienced QA/QC professional with a bachelor's degree in Science (Physics) from Manonmaniam Sundaranar University, India. Over 15 years of expertise in QA/QC activities, specializing in piping and structural inspections for the construction of pressure vessels, jack-up rigs, shipbuilding, oil & gas industries, and semiconductor industries. Utilizes quality assurance and control methodologies to ensure product integrity, demonstrating strong analytical skills and attention to detail in issue identification and resolution. Knowledgeable in industry standards and best practices for continuous improvement. Professional engineer focused on quality assurance and quality control, adept at identifying defects, implementing corrective actions, and maintaining compliance with industry standards. Strong emphasis on team collaboration and delivering reliable results. Ability to adapt to changing project needs and ensure high-quality outcomes. Demonstrates proficiency in problem-solving and attention to detail as a knowledgeable QA/QC Engineer with a strong background in quality assurance and control engineering. Proven track record in ensuring compliance with industry standards and implementing effective quality management systems. Possesses strong analytical, communication, and teamwork skills with a proven ability to quickly adapt to new environments. Eager to contribute to team success and further develop professional skills. Brings a positive attitude and commitment to continuous learning and growth.
Overview
19
19
years of professional experience
1
1
Certification
Work History
QA/QC Engineer
EXENTEC
01.2025 - Current
- Improved product quality by implementing rigorous QAQC processes and procedures.
- Facilitated internal audits to assess compliance with company policies and procedures, uncovering areas for improvement and ensuring alignment across departments.
- Conducted thorough inspections for adherence to project specifications, resulting in reduced defects and increased customer satisfaction.
- Increased accuracy of test results by calibrating instruments and equipment regularly, maintaining proper functioning throughout projects.
- Led efforts to obtain ISO certifications, demonstrating commitment to quality management principles within the organization.
- Collaborated with design engineers to identify potential problems early in the development cycle, mitigating risks before production began.
- Reviewed and approved engineering change requests, ensuring that modifications maintained product quality and conformed to project specifications.
- Ensured compliance with industry standards and regulations through meticulous documentation of test results and inspection reports.
- Streamlined project timelines by coordinating closely with cross-functional teams to ensure timely completion of deliverables.
- Developed comprehensive test plans, ensuring coverage of all possible scenarios for accurate evaluation of product quality.
- Enhanced team performance with continuous training on industry best practices and new technologies.
- Reduced production errors by conducting root cause analysis and implementing corrective actions.
- Evaluated vendor capabilities during supplier selection processes, ensuring strong partnerships with high-quality providers.
- Implemented changes to work instructions based on audit findings, enhancing overall system effectiveness.
- Prepared, documented and executed detailed test plans, test cases and defect reports.
- Designed and developed forms and instructions to evaluate, assess and report quality standards and data.
- Wrote safe work procedures for industrial facilities, enforcing or exceeding industry standards.
- Performed and coordinated Quality inspections and determined quality assurance for project deliveries.
- Compiled and wrote training materials and conducted 25 training sessions on quality control activities.
QA/QC Engineer (MEP)
Exyte services
01.2023 - Current
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Review of isometric drawing with respect to P&ID, Piping drawings prior to start of fabrication and inspections
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final hand over dossiers
- Coordinating with client/consultants while the inspection is being carried out and offer any clarification is required.
- Surveillance inspection during welding includes welding parameter inter-pass temperature, weaving of electrode, baking and holding ovens, control of electrode/filler wire according to WPS.
- Organize and ensure all the Non-Destructive Testing has been done and strictly adhered to the Code and Client requirements.
- Preparation of documents, procedures for inspection method, inspection and testing plan in computerized environment.
- Assure quality meets the requirements in all process from initial stage till the completion of works by regular inspection, monitor and surveillance.
- Prepared, documented and executed detailed test plans, test cases and defect reports.
- Compiled and wrote training materials and conducted 100 over training sessions on quality control activities.
- Project: SILTRONICS SEMICON,TAMPINES, Singapore
QA/QC Engineer (MEP)
Exyte services
11.2021 - 01.2023
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Review of isometric drawing with respect to P&ID, Piping drawings prior to start of fabrication and inspections
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final hand over dossiers
- Project: Global Foundries (GF) Semiconductor Industry, Woodlands, Singapore
- Compiled and wrote training materials and conducted 10 training sessions on quality control activities.
QA/QC Engineer (MEP)
Exyte services
01.2021 - 11.2021
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Review of isometric drawing with respect to P&ID, Piping drawings prior to start of fabrication and inspections
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final hand over dossiers
- Project: Air Liquid Applied Materials(ALAM)-Gas Plant,Tuas, Singapore
- Compiled and wrote training materials and conducted 10 training sessions on quality control activities.
- Prepared, documented and executed detailed test plans, test cases and defect reports.
QA/QC Engineer (MEP)
Exyte services
07.2020 - 01.2021
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Review of isometric drawing with respect to P&ID, Piping drawings prior to start of fabrication and inspections
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final hand over dossiers
- Compiled and wrote training materials and conducted 5 training sessions on quality control activities.
- Project: Micron Semiconductor Industry,Bendemeer, Singapore
QA/QC Engineer (MEP)
Exyte services
06.2019 - 06.2020
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Review of isometric drawing with respect to P&ID, Piping drawings prior to start of fabrication and inspections
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final hand over dossiers
- Prepared, documented and executed detailed test plans, test cases and defect reports.
- Project: Siltronic SILICON Wafer pte ltd(SSW),Tampines, Singapore
- Compiled and wrote training materials and conducted 20 training sessions on quality control activities.
QA/QC Engineer (MEP)
Exyte services
11.2018 - 06.2019
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Review of isometric drawing with respect to P&ID, Piping drawings prior to start of fabrication and inspections
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final hand over dossiers
- Prepared, documented and executed detailed test plans, test cases and defect reports.
- Project: Qualcomm RF360-Semiconductor Industry, kallang sector, Singapore
QA/QC INSPECTOR ( MEP)
Leads Management and construction
06.2017 - 11.2018
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Review of isometric drawing with respect to P&ID, Piping drawings prior to start of fabrication and inspections
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final hand over dossiers
- Improved product quality by conducting thorough inspections and identifying nonconformances.
- Project: Micron Fab10 N and Fab10 X Semiconductor Industry ,woodlands, Singapore
QA/QC INSPECTOR (Structural & Piping)
Kwong Soon Engineering
03.2012 - 12.2015
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Verification of storage, handling, issuance and conditioning of Materials & Welding consumables
- Review of isometric drawing with respect to P&ID, Structural drawings prior to start of fabrication and inspections
- Reviewing the approved quality plans, WPS manuals and scope of work to perform the required inspection
- Witness of alignment, orientation and dimensions of installation
- Visual inspection before, during and after welding
- Carried out stage wise and final inspection of piping as per project Inspection & Test plan
- Coordinating with client/consultants while the inspection is being carried out and offer any clarification is required
- Surveillance inspection during welding includes welding parameter inter-pass temperature, weaving of electrode, baking and holding ovens, control of electrode/filler wire according to WPS
- Organize and ensure all the Non Destructive Testing has been done and strictly adhered to the Code and Client requirements
- Witnessing of pneumatic test, hydro-test, and flushing on high pressure and low pressure piping systems after erection and during shop fabrication
- Assures that all joints are exposed for examination during pressure test
- Prepare hydro test packages, line check and punch listing
- Preparing and maintaining various QA/QC documents and final test packages
- Confirm repairs, re-testing and re-inspection in accordance with specifications
- Making a re-instatement punch list and clearing the items
- Witnessing of Flange joint assembly and bolt torque
- Ensure the blinds are removed and correct rating gaskets are installed
- Inspection of gaskets, supports, valves prior to line reinstatement acceptance as per the latest drawing for construction, codes and specification standards
- Preparation of documents, procedures for inspection method, inspection and testing plan in computerized environment
- Assures that the quality meets the requirements in all process from initial stage till the completion of works by regular inspection, monitor and surveillance
- Project: Jascon18 DP3 Pipe lay and Accommodation Vessel (Client: Seatrucks group, Class: ABS)
- Reason for Leaving: Company closed-down due to O&G market
Piping Coordinator
PPL Shipyard Pte ltd
04.2006 - 02.2012
- Verification of Material identification includes Pipes, plates, valves and all type of fittings
- Verification of storage, handling, issuance and conditioning of Materials & Welding consumables
- Review of isometric drawing with respect to P&ID, Structural drawings prior to start of fabrication and inspections
- Reviewing the approved quality plans, WPS manuals and scope of work to perform the required inspection
- Witness of alignment, orientation and dimensions of installation
- Visual inspection before, during and after welding
- Carried out stage wise and final inspection of piping as per project Inspection & Test plan
- Coordinating with client/consultants while the inspection is being carried out and offer any clarification is required
- Reason for Leaving: Looking for better career prospects, professional growth and work opportunities
- Improved team productivity with regular communication and progress updates, fostering a collaborative work environment.
- Prepared, documented and executed detailed test plans, test cases and defect reports.
- Coordinated project timelines by managing schedules and resources to ensure on-time completion of deliverables.
Education
Bachelor of Science - Physics
Manonmaniam Sundaranar University
St.thomas Matriculation School,Tuticorin,Tamilnadu01.2016
Skills
- Dedicated work ethic involving a high degree of self-motivation and commitment
- Self-motivated, initiative, high level of energy
- Verbal communication skills
- Decision making, organizing and planning
- Tolerant and flexible to different situations
- Proficiency in MS Office(Word/XL/Power point)
- Quality assurance techniques
- Corrective and preventive actions
- Structural inspection
- Pressure vessel inspection
- Quality control procedures
- Documentation review
- Quality management systems
- Non-destructive testing
- Welding inspection
- Piping inspection
- Quality control management
- Quality control
Certification
- 2022 - ASNT-PT LEVEL2 (NDT) - CUTECH,Singapore
- 2021 - SUPERVISOR WORKPLACE SAFETY AND HEALTH IN PROCESS PLANT - AKC,Singapore
- 2017 - WORK AT HEIGHT COURSE FOR SUPERVISOR - AKC,Singapore
- 2017 - SUPERVISE CONSTRUCTION COURSE - Ever safe , Singapore
- 2016 - CERTIFIED ISO9001:2015 INTERNAL AUDITOR - Step-up, India
- 2014 - BOSIET(OPITO APPROVED) - MSTS Asia, Singapore
- 2013 - CSWIP3.1 WELDING INSPECTOR - WQC, India
- 2010 - AWS-CERTIFIED WELDING INSPECTOR - Dash Inspectorate, India
- 2009 - LIFTING SUPERVISOR - Absolute Kinetics, Singapore
- 2005 - SHIPYARD SUPERVISOR SAFETY COURSE - NTUC, Singapore
Disclaimer
I hereby declare that all above information are true and correct to the best of my knowledge and belief. (P.KALYAN KUMAR) Date:22-Jan-2025
Timeline
QA/QC Engineer
EXENTEC
01.2025 - Current
QA/QC Engineer (MEP)
Exyte services
01.2023 - Current
QA/QC Engineer (MEP)
Exyte services
11.2021 - 01.2023
QA/QC Engineer (MEP)
Exyte services
01.2021 - 11.2021
QA/QC Engineer (MEP)
Exyte services
07.2020 - 01.2021
QA/QC Engineer (MEP)
Exyte services
06.2019 - 06.2020
QA/QC Engineer (MEP)
Exyte services
11.2018 - 06.2019
QA/QC INSPECTOR ( MEP)
Leads Management and construction
06.2017 - 11.2018
QA/QC INSPECTOR (Structural & Piping)
Kwong Soon Engineering
03.2012 - 12.2015
Piping Coordinator
PPL Shipyard Pte ltd
04.2006 - 02.2012
- 2022 - ASNT-PT LEVEL2 (NDT) - CUTECH,Singapore
- 2021 - SUPERVISOR WORKPLACE SAFETY AND HEALTH IN PROCESS PLANT - AKC,Singapore
- 2017 - WORK AT HEIGHT COURSE FOR SUPERVISOR - AKC,Singapore
- 2017 - SUPERVISE CONSTRUCTION COURSE - Ever safe , Singapore
- 2016 - CERTIFIED ISO9001:2015 INTERNAL AUDITOR - Step-up, India
- 2014 - BOSIET(OPITO APPROVED) - MSTS Asia, Singapore
- 2013 - CSWIP3.1 WELDING INSPECTOR - WQC, India
- 2010 - AWS-CERTIFIED WELDING INSPECTOR - Dash Inspectorate, India
- 2009 - LIFTING SUPERVISOR - Absolute Kinetics, Singapore
- 2005 - SHIPYARD SUPERVISOR SAFETY COURSE - NTUC, Singapore
Bachelor of Science - Physics
Manonmaniam Sundaranar University
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