Highly dedicated individual with strong focus on safety, quality, and productivity. Committed to enhancing enterprise capital, values, and credibility. Demonstrates unwavering dedication to manufacturing high-quality goods that consistently meet customer expectations. Aims to leverage extensive knowledge and exceptional supervision skills to effectively lead and inspire others. Striving to advance career into managerial position with increased responsibilities.
Overview
25
25
years of professional experience
Work History
Senior Process Technician
Evonik Oil Additives Asia Pacific Pte Ltd.
01.2021 - Current
Responsible for safe plant operation and attaining production targets
Managing energy projects from inspection to completion, including budget management, vendor coordination, and performance tracing
Developing and implementing energy conservation measures
Analyzing energy consumption data to optimize usage and reduce waste
Collaborating with cross functional teams to promote energy saving initiatives
Conducting comprehensive energy audits to identify inefficiencies
Monitor and control process parameters & ensure quality products
Plant trouble shooting and optimization of raw material consumptions
Responsible for emergency/ planned shutdown & startup activity
Involving in critical activity risk assessment preparation with others departments
Safe handling/taking over off equipment from maintenance
Issuing and following Work Permit Procedures
Manpower management and preparing & planning jobs for annual turnaround and coordinating with various departments
Reviewing & updating operating work instruction manuals
Raw Material and products loading and unloading operation planning
Handling shift teams independently
To participate in incident Investigation Analysis
To participate in Safety Committee Meetings
Inspecting equipment for possible hazards, wear or leaks
Ensuring all the MSDS are updated and communicated to all employees
Experienced in Plant pre- commissioning and initial startup activities.
Self-motivated, with a strong sense of personal responsibility.
Worked effectively in fast-paced environments.
Skilled at working independently and collaboratively in a team environment.
Production Planner
Evonik Oil Additives Asia Pacific Pte Ltd.
03.2010 - 12.2020
Production planning in right method to get the maximum yield by utilizing all resources with the help of SAP tools
Processing planned orders and carrying out the planning run and evaluating the results using stock requirement list, MRP list and carrying out availability check
Scheduling material procurement plans and lifting based on peak load Consumption to ensure optimum inventory level
Creating master data like material maser, Bill of material, work centre, Routing in SAP
Preparation of weekly & Monthly report by using SAP tools
Dealing with customer service representative to comply all the customer orders with right method
Arranging Raw materials for the day-to-day production activities by weekly basis
Reporting to production stock & raw material Inventory on weekly and monthly basis
Fully utilizing SAP tools for planning and raw material inventory control
Performing monthly stock check and evaluating difference against SAP and physical stock.
Chemical Process Technician
Evonik Oil Additives Asia Pacific Pte Ltd.
03.2008 - 02.2010
Monitored process control computer systems to ensure safe, environmentally compliant, high quality, and reliable operations
Interfaced well with many electronic computer systems
Collected and reported plant measurements related to performance, asset utilization, quality, costs yield, EH&S, production rates, etc
Followed procedures and completing a diverse range of tasks and inspections to keep the plant in compliance with external and internal requirements
Performed field checks and troubleshooting of process equipment, unsafe conditions, alarm assessment, routine equipment repairs, and preventative maintenance
Completed laboratory analytical tests to verify product quality
Understood chemical processing fundamentals in reaction kinetics, thermodynamics, and mass transfer
Identified opportunities for improvement and makes improvements when appropriate
Ensured operational activities and process performance are aligned with plant and business goals
Maintained a clean, organized, and professional work environment at all times.
Contributed to a reduction in energy consumption through the implementation of energy-efficient equipment upgrades and best practices.
Executive – Production
M/S. ORCHID CHEMICALS & PHARMACEUTICALS LTD.
01.2003 - 02.2008
Experience in Operation of Equipment like Atmospheric and Vacuum Distillation Columns / Towers, Heat Exchangers, Reactors
Experienced in Plant pre- commissioning and initial start-up activities
Developed new ways of manufacturing and improved existing manufacturing processes.
Experienced in Handling of Multipurpose Products
Experience in DCS controlled operation
Monitoring the entire process to get consistent yield & Quality
Preparing Daily, Weekly & Monthly reports
Observing GMP during manufacturing & maintaining proper housekeeping.
Conducted regular performance reviews, identifying areas for process improvement and cost savings opportunities.
Reviewed raw data and production trend forecasts to effectively plan operations.
Met regularly with production team and managers to analyze problems and plan cost-effective and high-quality product delivery.
Technician – Production
M/S. J.K.PHARMACEUTICAL LTD.
08.1999 - 01.2003
Controlling and maintaining process parameters as per technical regime
Has Experience in PLC operation
Have experience with various unit operation of chemical Engineering
Product quality maintenance
Responsible for shift product yield and efficiency
Performed troubleshooting and diagnosis on malfunctioning equipment.
Conducted root cause analyses for recurring technical issues, minimizing future disruptions.
Supported project management teams with expert technical advice, contributing to successful project completions.
Improved system efficiency by implementing regular maintenance schedules for all technical equipment.
Maintained safe work environment by strictly adhering to established safety protocols and guidelines.
Education
Bachelor of Technology (B. Tech chemical Engineering) - Chemical Engineering
Anna University
Chennai, India
06.2007
Diploma in chemical Technology - Chemical Technology
Department of Technical Education
Erode, India
06.1999
Skills
SAP R/3 PP Module
MS Office
Production Planning
Equipment Troubleshooting
Process Analysis
Problem-Solving
Team building
Organizational Skills
Continuous Improvement
Detailedexperience
Senior Process Technician, Evonik, 01/2021 - Present, Responsible for safe plant operation and attaining production targets during shifts., Managing energy projects from inspection to completion, including budget management, vendor coordination, and performance tracing, Developing and implementing energy conservation measures, Analyzing energy consumption data to optimize usage and reduce waste., Collaborating with cross functional teams to promote energy saving initiatives, Conducting comprehensive energy audits to identify inefficiencies, Monitor and control process parameters & ensure quality products, Plant trouble shooting and optimization of raw material consumptions., Responsible for emergency/ planned shutdown & startup activity., Involving in critical activity risk assessment preparation with others departments., Safe handling/taking over off equipment from maintenance., Issuing and following Work Permit Procedures, Manpower management and preparing & planning jobs for annual turnaround and coordinating with various departments., Reviewing & updating operating work instruction manuals., Raw Material and products loading and unloading operation planning., Handling shift teams independently., To participate in incident Investigation Analysis., To participate in Safety Committee Meetings., Inspecting equipment for possible hazards, wear or leaks., Ensuring all the MSDS are updated and communicated to all employees., Experienced in Plant pre- commissioning and initial startup activities.
Production Planner, Evonik, 03/2010 - 12/2020, Production planning in right method to get the maximum yield by utilizing all resources with the help of SAP tools., Processing planned orders and carrying out the planning run and evaluating the results using stock requirement list, MRP list and carrying out availability check., Scheduling material procurement plans and lifting based on peak load Consumption to ensure optimum inventory level., Creating master data like material maser, Bill of material, work center, Routing in SAP., Preparation of weekly & Monthly report by using SAP tools., Dealing with our customer service representative to comply all the customer orders with right method., Arranging Raw materials for the day-to-day production activities by weekly basis., Reporting to production stock & raw material Inventory on weekly and monthly basis., Analyzing and providing production targets based on the rate of production., Fully utilizing SAP tools for planning and raw material inventory control., Performing monthly stock check and evaluating difference against SAP and physical stock.
Chemical Process Technician, Evonik, 03/2008 - 02/2010, Monitored process control computer systems to ensure safe, environmentally compliant, high quality, and reliable operations., Interfaced well with many electronic computer systems., Collected and reported plant measurements related to performance, asset utilization, quality, costs yield, EH&S, production rates, etc., Followed procedures and completing a diverse range of tasks and inspections to keep the plant in compliance with external and internal requirements., Performed field checks and troubleshooting of process equipment, unsafe conditions, alarm assessment, routine equipment repairs, and preventative maintenance., Completed laboratory analytical tests to verify product quality., Understood chemical processing fundamentals in reaction kinetics, thermodynamics, and mass transfer., Identified opportunities for improvement and makes improvements when appropriate., Ensured operational activities and process performance are aligned with plant and business goals., Maintained a clean, organized, and professional work environment at all times
Executive – Production, Orchid chemical and Pharmaceutical, 01/2003 - 02/2008, Experience in Operation of Equipments like Atmospheric and Vacuum Distillation Columns / Towers, Heat Exchangers, Reactors., Experienced in Plant pre- commissioning and initial startup activities., Handling shift teams independently., Experienced in Handling of Multipurpose Products., Experience in DCS controlled operation., Monitoring the entire process to get consistent yield & Quality., Preparing Daily, Weekly & Monthly reports., Observing GMP during manufacturing & maintaining proper housekeeping
Technician – Production, J.K. Pharmaceuticals, 08/1999 - 01/2003, Controlling and maintaining process parameters as per technical regime, Has Experience in PLC operation, Have experience with various unit operation of chemical Engineering., Trouble shooting and down time reduction., Product quality maintenance., Responsible for shift product yield and efficiency., Material Handling, House Keeping maintenance, Training and development.
Personal Information
Age: 44
Father's Name: N. Perumal
Date of Birth: 05/21/1979
Gender: Male
Nationality: Indian
Marital Status: Married
Workpass
S Pass
Disclaimer
I hereby declare that all the above information’s are true and correct to the best of my knowledge.
Timeline
Senior Process Technician
Evonik Oil Additives Asia Pacific Pte Ltd.
01.2021 - Current
Production Planner
Evonik Oil Additives Asia Pacific Pte Ltd.
03.2010 - 12.2020
Chemical Process Technician
Evonik Oil Additives Asia Pacific Pte Ltd.
03.2008 - 02.2010
Executive – Production
M/S. ORCHID CHEMICALS & PHARMACEUTICALS LTD.
01.2003 - 02.2008
Technician – Production
M/S. J.K.PHARMACEUTICAL LTD.
08.1999 - 01.2003
Bachelor of Technology (B. Tech chemical Engineering) - Chemical Engineering
Anna University
Diploma in chemical Technology - Chemical Technology
Department of Technical Education
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