Summary
Overview
Work History
Education
Skills
Detailedexperience
Personal Information
Workpass
Disclaimer
Timeline
Generic

Perumal Siva

Summary

Highly dedicated individual with strong focus on safety, quality, and productivity. Committed to enhancing enterprise capital, values, and credibility. Demonstrates unwavering dedication to manufacturing high-quality goods that consistently meet customer expectations. Aims to leverage extensive knowledge and exceptional supervision skills to effectively lead and inspire others. Striving to advance career into managerial position with increased responsibilities.

Overview

25
25
years of professional experience

Work History

Senior Process Technician

Evonik Oil Additives Asia Pacific Pte Ltd.
2021.01 - Current
  • Responsible for safe plant operation and attaining production targets
  • Managing energy projects from inspection to completion, including budget management, vendor coordination, and performance tracing
  • Developing and implementing energy conservation measures
  • Analyzing energy consumption data to optimize usage and reduce waste
  • Collaborating with cross functional teams to promote energy saving initiatives
  • Conducting comprehensive energy audits to identify inefficiencies
  • Monitor and control process parameters & ensure quality products
  • Plant trouble shooting and optimization of raw material consumptions
  • Responsible for emergency/ planned shutdown & startup activity
  • Involving in critical activity risk assessment preparation with others departments
  • Safe handling/taking over off equipment from maintenance
  • Issuing and following Work Permit Procedures
  • Manpower management and preparing & planning jobs for annual turnaround and coordinating with various departments
  • Reviewing & updating operating work instruction manuals
  • Raw Material and products loading and unloading operation planning
  • Handling shift teams independently
  • To participate in incident Investigation Analysis
  • To participate in Safety Committee Meetings
  • Inspecting equipment for possible hazards, wear or leaks
  • Ensuring all the MSDS are updated and communicated to all employees
  • Experienced in Plant pre- commissioning and initial startup activities.
  • Self-motivated, with a strong sense of personal responsibility.
  • Worked effectively in fast-paced environments.
  • Skilled at working independently and collaboratively in a team environment.

Production Planner

Evonik Oil Additives Asia Pacific Pte Ltd.
2010.03 - 2020.12
  • Production planning in right method to get the maximum yield by utilizing all resources with the help of SAP tools
  • Processing planned orders and carrying out the planning run and evaluating the results using stock requirement list, MRP list and carrying out availability check
  • Scheduling material procurement plans and lifting based on peak load Consumption to ensure optimum inventory level
  • Creating master data like material maser, Bill of material, work centre, Routing in SAP
  • Preparation of weekly & Monthly report by using SAP tools
  • Dealing with customer service representative to comply all the customer orders with right method
  • Arranging Raw materials for the day-to-day production activities by weekly basis
  • Reporting to production stock & raw material Inventory on weekly and monthly basis
  • Fully utilizing SAP tools for planning and raw material inventory control
  • Performing monthly stock check and evaluating difference against SAP and physical stock.

Chemical Process Technician

Evonik Oil Additives Asia Pacific Pte Ltd.
2008.03 - 2010.02
  • Monitored process control computer systems to ensure safe, environmentally compliant, high quality, and reliable operations
  • Interfaced well with many electronic computer systems
  • Collected and reported plant measurements related to performance, asset utilization, quality, costs yield, EH&S, production rates, etc
  • Followed procedures and completing a diverse range of tasks and inspections to keep the plant in compliance with external and internal requirements
  • Performed field checks and troubleshooting of process equipment, unsafe conditions, alarm assessment, routine equipment repairs, and preventative maintenance
  • Completed laboratory analytical tests to verify product quality
  • Understood chemical processing fundamentals in reaction kinetics, thermodynamics, and mass transfer
  • Identified opportunities for improvement and makes improvements when appropriate
  • Ensured operational activities and process performance are aligned with plant and business goals
  • Maintained a clean, organized, and professional work environment at all times.
  • Contributed to a reduction in energy consumption through the implementation of energy-efficient equipment upgrades and best practices.

Executive – Production

M/S. ORCHID CHEMICALS & PHARMACEUTICALS LTD.
2003.01 - 2008.02
  • Experience in Operation of Equipment like Atmospheric and Vacuum Distillation Columns / Towers, Heat Exchangers, Reactors
  • Experienced in Plant pre- commissioning and initial start-up activities
  • Developed new ways of manufacturing and improved existing manufacturing processes.
  • Experienced in Handling of Multipurpose Products
  • Experience in DCS controlled operation
  • Monitoring the entire process to get consistent yield & Quality
  • Preparing Daily, Weekly & Monthly reports
  • Observing GMP during manufacturing & maintaining proper housekeeping.
  • Conducted regular performance reviews, identifying areas for process improvement and cost savings opportunities.
  • Reviewed raw data and production trend forecasts to effectively plan operations.
  • Met regularly with production team and managers to analyze problems and plan cost-effective and high-quality product delivery.

Technician – Production

M/S. J.K.PHARMACEUTICAL LTD.
1999.08 - 2003.01
  • Controlling and maintaining process parameters as per technical regime
  • Has Experience in PLC operation
  • Have experience with various unit operation of chemical Engineering
  • Product quality maintenance
  • Responsible for shift product yield and efficiency
  • Performed troubleshooting and diagnosis on malfunctioning equipment.
  • Conducted root cause analyses for recurring technical issues, minimizing future disruptions.
  • Supported project management teams with expert technical advice, contributing to successful project completions.
  • Improved system efficiency by implementing regular maintenance schedules for all technical equipment.
  • Maintained safe work environment by strictly adhering to established safety protocols and guidelines.

Education

Bachelor of Technology (B. Tech chemical Engineering) - Chemical Engineering

Anna University
Chennai, India
06.2007

Diploma in chemical Technology - Chemical Technology

Department of Technical Education
Erode, India
06.1999

Skills

    • SAP R/3 PP Module
    • MS Office
    • Production Planning
    • Equipment Troubleshooting
    • Process Analysis
      • Problem-Solving
      • Team building
      • Organizational Skills
      • Continuous Improvement

Detailedexperience

  • Senior Process Technician, Evonik, 01/2021 - Present, Responsible for safe plant operation and attaining production targets during shifts., Managing energy projects from inspection to completion, including budget management, vendor coordination, and performance tracing, Developing and implementing energy conservation measures, Analyzing energy consumption data to optimize usage and reduce waste., Collaborating with cross functional teams to promote energy saving initiatives, Conducting comprehensive energy audits to identify inefficiencies, Monitor and control process parameters & ensure quality products, Plant trouble shooting and optimization of raw material consumptions., Responsible for emergency/ planned shutdown & startup activity., Involving in critical activity risk assessment preparation with others departments., Safe handling/taking over off equipment from maintenance., Issuing and following Work Permit Procedures, Manpower management and preparing & planning jobs for annual turnaround and coordinating with various departments., Reviewing & updating operating work instruction manuals., Raw Material and products loading and unloading operation planning., Handling shift teams independently., To participate in incident Investigation Analysis., To participate in Safety Committee Meetings., Inspecting equipment for possible hazards, wear or leaks., Ensuring all the MSDS are updated and communicated to all employees., Experienced in Plant pre- commissioning and initial startup activities.
  • Production Planner, Evonik, 03/2010 - 12/2020, Production planning in right method to get the maximum yield by utilizing all resources with the help of SAP tools., Processing planned orders and carrying out the planning run and evaluating the results using stock requirement list, MRP list and carrying out availability check., Scheduling material procurement plans and lifting based on peak load Consumption to ensure optimum inventory level., Creating master data like material maser, Bill of material, work center, Routing in SAP., Preparation of weekly & Monthly report by using SAP tools., Dealing with our customer service representative to comply all the customer orders with right method., Arranging Raw materials for the day-to-day production activities by weekly basis., Reporting to production stock & raw material Inventory on weekly and monthly basis., Analyzing and providing production targets based on the rate of production., Fully utilizing SAP tools for planning and raw material inventory control., Performing monthly stock check and evaluating difference against SAP and physical stock.
  • Chemical Process Technician, Evonik, 03/2008 - 02/2010, Monitored process control computer systems to ensure safe, environmentally compliant, high quality, and reliable operations., Interfaced well with many electronic computer systems., Collected and reported plant measurements related to performance, asset utilization, quality, costs yield, EH&S, production rates, etc., Followed procedures and completing a diverse range of tasks and inspections to keep the plant in compliance with external and internal requirements., Performed field checks and troubleshooting of process equipment, unsafe conditions, alarm assessment, routine equipment repairs, and preventative maintenance., Completed laboratory analytical tests to verify product quality., Understood chemical processing fundamentals in reaction kinetics, thermodynamics, and mass transfer., Identified opportunities for improvement and makes improvements when appropriate., Ensured operational activities and process performance are aligned with plant and business goals., Maintained a clean, organized, and professional work environment at all times
  • Executive – Production, Orchid chemical and Pharmaceutical, 01/2003 - 02/2008, Experience in Operation of Equipments like Atmospheric and Vacuum Distillation Columns / Towers, Heat Exchangers, Reactors., Experienced in Plant pre- commissioning and initial startup activities., Handling shift teams independently., Experienced in Handling of Multipurpose Products., Experience in DCS controlled operation., Monitoring the entire process to get consistent yield & Quality., Preparing Daily, Weekly & Monthly reports., Observing GMP during manufacturing & maintaining proper housekeeping
  • Technician – Production, J.K. Pharmaceuticals, 08/1999 - 01/2003, Controlling and maintaining process parameters as per technical regime, Has Experience in PLC operation, Have experience with various unit operation of chemical Engineering., Trouble shooting and down time reduction., Product quality maintenance., Responsible for shift product yield and efficiency., Material Handling, House Keeping maintenance, Training and development.

Personal Information

  • Age: 44
  • Father's Name: N. Perumal
  • Date of Birth: 05/21/1979
  • Gender: Male
  • Nationality: Indian
  • Marital Status: Married

Workpass

S Pass

Disclaimer

I hereby declare that all the above information’s are true and correct to the best of my knowledge.

Timeline

Senior Process Technician

Evonik Oil Additives Asia Pacific Pte Ltd.
2021.01 - Current

Production Planner

Evonik Oil Additives Asia Pacific Pte Ltd.
2010.03 - 2020.12

Chemical Process Technician

Evonik Oil Additives Asia Pacific Pte Ltd.
2008.03 - 2010.02

Executive – Production

M/S. ORCHID CHEMICALS & PHARMACEUTICALS LTD.
2003.01 - 2008.02

Technician – Production

M/S. J.K.PHARMACEUTICAL LTD.
1999.08 - 2003.01

Bachelor of Technology (B. Tech chemical Engineering) - Chemical Engineering

Anna University

Diploma in chemical Technology - Chemical Technology

Department of Technical Education
Perumal Siva