Palanisamy Gnanavel
Coimbatore
Summary
Determined leader eager to leverage knowledge in engineering principles and concepts. Skilled in implementing manufacturing processes, developing production systems and analyzing product designs. Smart and dedicated to cost-saving initiatives and process improvements.
Overview
19
19
years of professional experience
Work History
Engineering Technician
Schlumberger
Singapore, Singapore
05.2022 - Current
- To maintain and control 3D sand core printing process, Auto core cleaning robot cell, Core coating system and core making process.
- Improved equipment reliability by performing regular maintenance and calibrations.
- Assisted in training new team members on company procedures, policies, and technical skills necessary for their roles as Engineering Technicians.
- Provided technical support for engineering projects to support accuracy and deadline management.
- Implemented quality assurance procedures to minimize non-conformances.
- Monitored workplace activities to determine compliance with safety regulations and standards.
Senior Process Engineer
Butbe Corporation
Coimbatore,Tamilnadu-India
12.2020 - 05.2022
- Planning & executing Shop-floor operations - Nonferrous alloy ingots ,Non ferrous die casting process
- Controlling the chemical and physical properties of raw materials and finished products.
- Optimized production processes by identifying and implementing improvements in equipment and procedures.
- Reduced downtime for maintenance activities by developing and implementing preventive maintenance plans.
- Improved product quality by conducting root cause analysis on process deviations and implementing corrective actions.
- Enhanced safety performance with the development of comprehensive operating procedures and training programs.
- Mentored junior engineers, supporting their professional growth through technical guidance and coaching.
- Prepared scope of work documentation for use in project planning
Sr. Manufacturing Engineer
Kanthasamy & Co
Coimbatore, Tamilnadu-India
06.2014 - 11.2018
- Managing and overseeing production of nonferrous alloys, such as sheet rolling, shearing, heat treatment, deep drawing, normal and hard anodizing, for sheet metal applications.
- Managing the chemical and physical qualities of raw materials and finished products as per ASTM standard.
- Enhanced production efficiency by implementing lean manufacturing principles and reducing waste.
- Optimized assembly line processes for increased output and reduced downtime.
- Spearheaded safety initiatives that resulted in lower incident rates and a safer working environment for employees.
- Applied mechanical troubleshooting skills to develop effective solutions for quality products.
- Reviewed products for compliance with Design for Manufacturing (DFM) requirements.
- Selected sustainable production materials in alignment with client budget parameters.
Sr. Manufacturing Technician
Schlumberger
Singapore
05.2010 - 05.2014
- Austenitic gray cast iron casting manufacturing for ESP products involves melting, pouring, finishing, heat treatment, and quality control system.
- Introducing a new Core & Mold tooling qualification that uses a 3D scanning system
- Increased employee safety, implementing comprehensive training programs and enforcing strict safety guidelines.
- Improved product quality with thorough inspection protocols and adherence to standard operating procedures.
- Supported new product launches through the development of custom tooling and fixtures for assembly lines.
- Made sure that products were produced on time and are of good quality.
- Recorded and documented all maintenance activities in accordance with company policies and procedures.
- Mapped process workflows to enhance understanding of procedures.
Production Support Assistant
Texmo Industries
Coimbatore,Tamilnadu-India
04.2005 - 08.2007
- Controlling the charging, chemical composition, and temperature of liquid metal is achieved by melting and pouring.
- Green sand plants can be managed automatically.
- In order to monitor and analyze a metallurgical laboratory conducts physical and chemical tests, which include inspecting molding sand, core sand, and pouring metal properties.
Education
Master of Manufacturing Engineering -
Anna University
TamilNadu-India04.2021
B.E in Mechanical Engineering -
Anna University
Tamilnadu-India04.2010
Diploma in Metallurgical Engineering -
Sakthi Polytechnic College
Tamilnadu-India04.2005
Advanced Diploma in Industrial Design -
St. Hua School
Singapore, 07.2012
Skills
- Operational Analysis
- Manufacturing Process Controls
- Lean Principles Knowledge
- Root Cause Analysis
- Quality Control
- Project Management
- Materials Testing
- Equipment Inspection
Languages
English
Tamil
Additional Information
Achievements:
- ATG Excellence Award – by Schlumberger, Singapore
1. Silver Award Performance on 07-October 2013 by Artificial Lift Product Group.
2. Silver Award Performance on 10-January2014 by Artificial Lift Product Group.
- In 2009, ISTE presented a national award for the best batch project in mechanical and production to ISTE in New Delhi, India.
- Presented fifteen technical papers and projects at various engineering institutions and organizations at the National Technical Conference.
- I participated in and gave an oral presentation during the International Conference IASTE in Dalian, China.
Key Projects:
- To provide assistance in the development of Auto Core Cleaning Robot Cells.
- Created an automated system for monitoring tools.
- The use of 3D scanning technique is necessary to determine the wear and tear rate of foundry tools.
- Assistance in outsourcing a project with the supply chain team, which encompasses tooling and product qualification.
- Applied Lean manufacturing methods on the shop floor.
- A system that automatically produces non-ferrous alloy ingots.
- Various new innovative systems ,5S and safety projects introduces at Shop floor.
Personal Information
- Date of Birth: 05/03/87
- Marital Status: Married
Timeline
Engineering Technician
Schlumberger
05.2022 - Current
Senior Process Engineer
Butbe Corporation
12.2020 - 05.2022
Sr. Manufacturing Engineer
Kanthasamy & Co
06.2014 - 11.2018
Sr. Manufacturing Technician
Schlumberger
05.2010 - 05.2014
Production Support Assistant
Texmo Industries
04.2005 - 08.2007
Master of Manufacturing Engineering -
Anna University
B.E in Mechanical Engineering -
Anna University
Diploma in Metallurgical Engineering -
Sakthi Polytechnic College
Advanced Diploma in Industrial Design -
St. Hua School