Natarajan Udaiyar

• Developed and analyzed quality control processes and deliverables to determine present standards and establish recommended action plans.
• Kept equipment operating and in good condition by performing quality checks and calling in for repairs when needed.
• Followed quality standards and procedures to minimize errors and maximize customer satisfaction.
• Updated quality control standards, methods and procedures to meet compliance requirements.
• Collaborated with stakeholders to verify delivery of desired quality requirements to distributors.
• Conducted audit inspections and independent checks to verify parts and materials.
• Prepare the technical proposal related to inspection and test requirements for the different type of projects
• Prepare the RFQ for vendor and construction contractor to get the quote for the projects
• Understanding the engineering quality issues and suggest solutions.
• Improving engineering documentation and controls to achieve industry best practice
• Providing timely and suitable solutions to quality issues in engineering
• Review the vendor quotation to confirm the requirements as per code and project specifications
• Lead the corporate quality activities in Technical Services Division. Provide leadership to the engineering quality assurance team and ensure the compliance to corporate quality / ISO 9001: 2008 requirements.
• Enhance engineering quality system implementation through training. Conduct Technical Services functional induction to the new recruits. Conduct specific workshops / training sessions on key procedures.
• Supervises the Quality Control functions/activities of a project or its parts, including Quality Control inspection schedules and the collection of Quality Records.
• Supports the project Manager in dealing with the Client for all the Quality matters.
• Assesses the implementation of the Quality Plan and Quality Control Plans on the site.
• Allocates Quality Control personnel to the various areas of site activity.

Lead the following Projects:

1. Client: Metor S.A, Venezuela.

Scope of work: Waste Heat Boiler replacement project for Arrazi Plant I & II.

2. Client: Saudi Basic Industries Corporation Engineering and Project Management Jubail, Kingdom of Saudi Arabia.

Scope of work: Engineering, procurement and construction (EPC) of CO2 Recovery Plant Project.

3. Client: Saudi Basic Industries Corporation Engineering and Project Management Jubail, Kingdom of Saudi Arabia.

Scope of work: Waste Heat Boiler replacement project for Arrazi Plant II.

4. Client: Saudi Basic Industries Corporation Engineering and Project Management Jubail, Kingdom of Saudi Arabia.

Scope of work: Waste Heat Boiler replacement project for Arrazi Plant V.

5. Client: Saudi Basic Industries Corporation Engineering and Project Management Jubail, Kingdom of Saudi Arabia.

Scope of work: Waste Heat Boiler replacement project for Arrazi Plant III & IV.

6. Client : Hyflux Ltd, Singapore.

Scope of work: Engineering, procurement and construction (EPC) of 6th Development waste to energy Project.

7. Client: Saudi Basic Industries Corporation Engineering and Project Management Jubail, Kingdom of Saudi Arabia.

Scope of work: Engineering and procurement (EP) of ARRAZI WHA (Side Cut) Project

8. Client: Brunei Methanol Company Sdn. Bhd, Brunei.

Scope of work: STA 2015 Project Management services for Methanol Plant.

9. Client: Qatar Fuel Additives Co. Ltd, Qatar.

Scope of work: Engineering, procurement and construction (EPC) of CO2 Recovery Plant Project.

Involved the following Projects:

1. Owner: Kurary Asia Specific Pte Ltd, Jurong Island, Singapore.

Scope of work: Engineering, procurement and construction (EPC) of 124HF production facility Project

2. Owner: Asahi Kasei Rubber Singapore Pte Ltd – SSP Project, Jurong Island,

Singapore.

Scope of work: Engineering, procurement and construction (EPC) of

Synthetic rubber production plant

Responsible for:

• Coordinate with QA/QC Managers to involve all quality related documents review and inspection. Prepare the quality related documents and engineering man-hours for Tender submission.
• Review the project quality documents such as subcontractor / supplier / vendor PQP, ITP, procedure, etc. Carry out the audit along with Manager at their workshop.
• To coordinate with site QA/QC personal to prepare the initial documents preparation, coordination with subcontractor and client, etc.
• To coordinate with Site MHIAP QA/QC personal and client inspector/Managers to resolve the technical issues.
• Supporting to Site QA/QC Personal to provide the technical advice and documents
• Make sure to confirm and verify at site to comply the requirements as per project specification. Standards, codes, etc.
• Review welding procedure specification, procedure qualification record and welder/welding operator specification.
• Reviewing the material certificates such as mechanical properties and chemical composition as per code/standards
• Witness the WPS, PQR, and welder qualification at vendor workshop. Carry out the inspection progressively and before release the product.
• Assisting to QA/QC Manager to develop and implement ISO 9001 and ISO 14001 training Plans and schedule.
• Initiate Non-conformance reports where quality deficiencies are not satisfactorily actions and follow up preventive and corrective actions for different quality related matters.
• Review Inspection and Test Plans and quality program of subcontractor/supplier/vendor to verify that all required inspections and interventions captured in the plan.
• Prepare the Inspection Dossier documents list and coordinate with Site QA/QC personal and other disciplines to hand over the documents to the Client.
• Prepare the inspection work pack for each equipment prior to shut down and get the approval from client prior to shut down
• Perform the inspection on internal and external surface for static equipment, piping, etc along with inspection company as per work pack
• Confirm the NDE requirement
• Review and approve the pre cleaning and post cleaning inspection reports after inspection
• Perform the repair work those defect area upon approval with client
• All inspection shall be carried out and confirm the requirement as per client specification during shut down
• To hand over the final dossier documentation as per contract
• Perform material receiving inspection such as pipe, fittings, valves and equipments and review mill certificates as per project specification and code requirements.
• Witness welder performance qualification test
• Review and approve vendors quality documents such as quality plans, inspection and test plans, materials and consumable control procedures, pressure test procedures, non-destructive test procedures, installation procedure, etc
• Perform fit up and visual inspection of pipe spools, equipment and structure fabrication as per Project standards and specification, B31.3, etc.
• Perform quality control inspection of welding, installation and testing of piping, equipment and structure works as per project standard and specification.
• Perform blasting and painting inspection of piping, equipment and structure as per project standard and specification
• Witness Non destructive examination and review NDE operator certificates
• Review and approve PT, MT, RT, UT reports and Interpret radiographic films
• Witness welding repair works as per approved procedure
• Witness pressure test inspection of piping and equipment.
• Involved in EPC projects for construction of new petrochemical plant projects and plant extension, modification and replacement projects on existing plants
• Compile the quality procedure and reports, handover to owner final submission documents
• Fast track/shutdown activities (In-service Plant)

• Provided technical assistance to production team when issues arose.
• Developed documentation, diagrams and specifications to meet project requirements and regulatory standards.
• Established project schedules and monitored tasks to meet milestones during each phase.
• Interfaced with area teams to verify application of technical details.
• Visited client sites to troubleshoot issues and provide one-on-one training.
• Reviewed processes, identifying areas requiring improvement.
• Prepared scope of work documentation for use in project planning
• Met weekly with team members to discuss project implementations and alleviate any issues.
• Participated in project reviews to enable ongoing status tracking and reporting.
• Conducted root cause analysis to identify, prioritize and eliminate process losses.
• Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
• Lead the Junior inspectors to understand the drawings, processes, inspection stages and documentation system
• Monitoring whether the processes and systems are going on as per Customer quality plan, Work instruction, Quality procedure and Process control
• Review and approve the changes (Design Change Request) engineering drawings/specifications to assure continued compliance with customer requirements
• Receiving site feed back from the customer and find the causes for deviation and give trouble shoot to avoid repeated failure in the future
• Coordinating the processes and inspections, and offering the products to customers (Lloyds, ABS, Moody, etc.)
• Carryout different type of tests based on code standards and customer requirement
• Investigates all processes in manufacturing, testing and inspection, which create non-conformances in the quality of the end product and makes recommendations for elimination of the cause
• Perform vessel external and internal visual inspection of in-service vessel and identify the defect and carry out suitable repair works as per approved procedure. Prepare quality inspection reports at Tuas Keppel shipyard under SBM.
• Raising, follow through and closing of Processes and Product NCR
• Rising of final ‘As made Drawing’ for Finished Products to Engineering Department
• Responsible for Welder qualification as per ASME
• Knowledge in Designing of components, Reading of Complicated drawings
• Review the final MDR and coordinate with client for submission

Project: PS CCPP 10 & 20 STEAM CONVERSION PROJECT.

For Siemens at PS CCPP 10 & 20 Conversion project, at Power seraya site,

Jurong Island, Singapore.

Project: KTT PROJECT – PIPE & SUPPORTS FABRICATION.

Client : McDermott, Indonesia.

Project: SINGAPORE PARALLEL TRAIN, SPOX PROJECT.

Client : Mitsubishi Heavy Industries Ltd (MHI),

Owner : Exxon Mobile Chemical Asia Pacific (EM),

Jurong Island, Singapore.

Responsible for:

• Devised and implemented best quality practices and processes for product development.
• Reviewed and approved quality requirements for purchase orders and engineering specifications to meet contract compliance.
• Interfaced with suppliers, inspectors and clients to resolve outstanding non-conformance issues prior to shipment.
• Maintained electronic copies of records in document completed inspections.
• Designed and developed forms and instructions to evaluate, assess and report quality standards and data.
• Prepared, documented and executed detailed test plans, test cases and defect reports.
• Review of applicable documents like Drawings, Codes, Standards/ Specifications, Material Test Reports, Welding Procedures (WPS), Welder Qualifications (WPQ) etc. and coordinating with Design, QA and Welding departments.
• Inspecting weld fit up, bevels, dimensions, pre heating, individual weld passes, inter pass cleaning, inter pass temperature and in process NDT like VT, LPT, MPT etc.
• Preparation of Hot/cold/confined space work permits and weld
  traceability records and Test pack
• Monitoring and reviewing of Hydrogen bake out, Preheat ,Post heat & PWHT process/ physical verification of piping completion and preparation of punch list
• Inspecting final dimensions, surface and Hydro Tests.
• Authorized to interpretation and evaluation about RT,,MT & PT test.
  As per ASMI B31.1, ASME SEX V and client acceptance criteria and also arrange inspection for Client
• Review the drawings, NDT reports and review qualification of personnel conducting NDE.
• Preparing the quality documents & inspection reports according to the QA plan / ITP.
• Material receiving inspection & Review of Mill certificates according to specifications.
• Coordinating with client inspectors of approaching of inspection and submit the all quality related documents as per client requirement.
• Coordinating with sub contractors witnessing inspection as per ITP / as per standard
• Documentation of reports prepares the As-built drawings to submit to the client at the end of the project reporting and liaising with client day to day activities

• Documented findings and generated reports with data and recommendations.
• Proposed and implemented improvements to reduce errors and rejected items.
• Created and deployed best practices to improve efficiency and reduce defects.
• Monitored performance and generated reports detailing quality of product and defect rates.
• Monitored production processes to gain understanding of problematic steps and rectify issues.
• Communicated with production team members about quality issues.
• Review of applicable documents like Drawings, Codes, Standards/ Specifications, Material Test Reports, Welding Procedures (WPS), Welder Qualifications (WPQ) etc. and coordinating with Design, QA and Welding departments.
• Inspecting weld fit up, bevels, dimensions, pre heating, individual weld passes, inter pass cleaning, inter pass temperature and in process NDT like VT, LPT, MPT etc.
• Visual Inspection of finished welds, NDE requirements etc. on finished Welds
• Inspecting final dimensions, surface and Hydro/Pneumatic Tests.
• Assist the Engineers to supervise and co-ordinate with subcontractor’s installation works. To assist Engineers to check & update the As-built drawings. Also involved in servicing, maintenance & repairs during the defect liabilities period.