Ayyappan Murugapan

• COMPETENCIES
• Tailored & Project centric execution approach, understanding of Multidisciplinary Workflows, Good Knowledge on overall Engineering Life Phases, Participate in Design Review meeting with client & end-user to have cross functional resolutions, Single point of contact to Client and PMT team, Preparation of RAIL (Rolling Action Items List) and arrange weekly discussion with client and internal team, arranging 3D model (PDMS, SP3D) review with client 30% 60% and 90 % reviews
• Leading team of Engineers, Designers, Modelers, Drafters on project to achieve required deliverables same time Standardization design for new project based on customer specification
• People development and Talent growth
• As Lead C&A, , for Mero 3 FPSO Project:
• MISC Berhad has awarded Siemens Energy an EPC contract for eight complete topsides modules for the FPSO Marechal Duque de Caxiasthat will operate at the Mero field in Brazil’s Santos basin presalt
• The Mero 3 FPSO is expected to have a processing capacity of 180,000 b/d of oil and 12 MMcm/d of gas
• Production is expected to start in 2024
• The topsides modules are designed in Singapore office and fabricated across Asia, with main engineering and execution activities done through Singapore
• Project scope included the supply and the EPC work for all eight modules and several key components: two electric, low-pressure centrifugal compressors; two electric, CO2 compressors; three main injection compressors driven by Siemens Energy SGT-A35-GT62X gas turbines; four Siemens Energy SGT-A35-GT30 gas turbines for power generation; an E-house; and all electricals including an electrical control and management system (ECMS)
• The ECMS is being designed to provide monitoring and supervision for the power generation and distribution network for load management of the FPSO facility, including topsides and marine
• All the instruments are hooked to Emerson Delta V ICSS
• As Lead C&A engineer, engineered and delivered ICSS system (Process control Safety shutdown and FGS system for Taweelah gas compressor station for ADNOC in record number of moths, Engineering to commissioning in 16 moths
• Number of IO counts 5000 Physical i/O and 3000 serial interfaces
• Lean Practitioner
• Project schedule and cost reduction by introducing standardization in design document deliverables and control the Manpower loading for each project
• Commissioning and startup of green field powerplants and automation system for 15MW captive power plant including pressure reduction station for Gujarat Heavy chemicals ltd.
• Developed positive working relationships with stakeholders to effectively coordinate work activities
• Participated in formal internal design reviews of proposed products and components
• Provided input to team lead regarding areas for process and procedural improvement
• Developed cost estimates and project specifications for proposals
• Developed work plans for various personnel roles based on strengths and talents
• Conducted feasibility studies for proposed projects using potential ROI and risk management

• I&C team lead in Engineering Department for leading and execution of new projects with regional compliance and meeting specification requirements
• Mastery in Conceptual, FEED and Detail design engineering work of offshore and onshore Oil and gas project and modules
• Supporting bidding team for new RFQS with cost and time estimation for C&A
• Lead and participate as key member in Process Safety Review workshops like (HAZID, HAZOP, SIL , Alarm management , Fire and Gas mapping, C-Hazop)
• Participate as team member in technical safety meetings like PHSER, PSSR, SIMPOS, SAFOP
• Prepare standard templates for, IS loop calculation, Hazardous are register
• Customization of standard templates for deliverables and prepare tools for engineering
• Arranging inter department training to upgrade the knowledge sharing and implement lesson learnt
• Support new project proposals for competitive quote and BOM estimation, resources estimation
• Ensure the man-hours loading is done based on the available workload
• Periodically update he change management register and CTN
• Prepare technical progress report for the running project
• Participate in the ISO audit by third party

• Delivered the EPC project engineering deliverables and MTO for 2 wellhead platform for HLJOC -Vietnam
• FEED for Point Thompson project, north slope Alaska , Worked closely with Exxon Mobil and KENTZ ( currently SNC Lavalin) to
• Challenge faced was in selecting the choke valve for the Christmas tree
• Design of the HPU and WHCP considering the return oil flow for the 2 platforms
• Design layout for the jacket tubing for wellhead
• Senior engineer to Topside module M70, M71 and M72 compressor modules for Petrobras – Cidade Sao Mateus FPSO Project.

• Involved in the system migration Yokogawa Micro XL to Centum CS 3000 for SASREF @ Al Jubail -Saudi Arabia, which include replacement of all filed instrument with HART transmitter, replacements of FCS on Hot cutover and the system has many de facto standard functions
• Wass involved in sizing of primary sensing elements and flow meter sizing using Yokogawa property software
• Supplied 3500 + field instruments for various EPC companies in YASAB -Saudi Ariba for petrochemical complex
• Supplied 3000 field instruments for various EPC companies in Petro Rabigh refinery and petrochemical complex in Saudi Ariba

Reporting to Public utilities board Singapore on A&A (addition and alternation) work of M&E replacement and SCADA system for Bedok water Reclamation plant Singapore
Project work involves major upgrade of penstocks, clarifiers, covering of sedimentation tanks replacement of flow meters, switch boards, Introduction of RIO panels in field and communicate centralized SCADA system in admin building
Replacement of 2 Nos dual fuel engines
Major challenge is replacement of equipment’s in live plant with partial shutdown of equipment’s
Sewer gas is complex mixture of toxic and nontoxic gases produced and collected in sewage systems by decomposition of organic household or industrial wastes, typical components of sewage
Sewer gases may include hydrogen sulfide, ammonia, methane, esters, carbon monoxide, sulfur dioxide and nitrogen oxides
Very much alert need to work on confined space
PTW system is very much essential to carry out the work.

Reporting to PUB (Public utilities board) Project director Singapore on the A&A (addition and alternation) work of M&E replacement and SCADA system for Kim chuan water Reclamation plant Singapore
Installation of various open channel flow meters, magnetic flow meters, erection and commissioning of complete systems in water reclamation plant which includes ( screens, primary clarifiers, aerator tanks, Air compressors secondary clarifies ,Dissolved air flotation thickeners, Anaerobic digesters , methane gas compressor and Duel Fuel engine , Floating gas holders and flare unit

• A leading System Integrator for SIEMENS in INDIA)
• Started my carrier as trainee engineer during installation of instruments at site followed by commissioning for loop controllers, power cylinders for captive power plant in India and Asia
• Got promoted to Senior Engineer followed by Asst Manager project manager for various automation products using Siemens PLC and VFD in South India.