Matthew O'Keefe
Seville East
Summary
Reliability Fitter/Engineer with a decade of invaluable experience in the pharmaceutical realm. Proficient in the precision-driven manufacture of premium pharmaceutical products, consistently upholding rigorous procedural standards while ensuring optimal machinery functionality. Meticulously attending to every aspect, from seamless transition between production phases to proficient equipment repair, thereby ensuring the consistent production of high-caliber end results.
I am currently undertaking the role of Reliability Engineer, further refining my expertise in ensuring the seamless operation and continuous enhancement of critical pharmaceutical filling processes. This additional responsibility has enabled me to contribute significantly to process optimization and reliability, demonstrating my commitment to driving operational excellence.
Recognized proficiency extends to overseeing Glass-Filled Vial Lines and Plastic Injection Filling Machines, deeply rooted in a comprehensive command of Good Manufacturing Practices (GMP) and Quality Control principles. Adept communicator and collaborative team player, underpinned by an unwavering dedication to operational safety. Demonstrated history of elevating machinery performance through the strategic implementation of Continuous Improvement initiatives.
Overview
14
14
years of professional experience
Work History
Fitter and Turner
GlaxoSmithKline
Boronia
02.2011 - 06.2017
- Apprenticeship and Skill Development (2012-Present):
Commenced apprenticeship at the start of 2012, embarking on a journey of continuous skill enhancement and professional growth. - Precision Operations and Adjustments:
Adapted tool positions and machine controls to precise timing, clearance, and tolerance specifications, ensuring optimal equipment performance. - Thorough Equipment Inspection and Maintenance:
Conducted comprehensive equipment inspections, adeptly identifying malfunctions and maintenance requirements, and expertly replacing dull, worn, or faulty components. - General Services Maintenance:
Maintained Boilers, Steam generators, Reverse Osmosis equipment, Transfer pumps and other site service equipment. - Recognition for Achievement (2014):
Acknowledged as the recipient of the Melbourne Young Achiever of the Year Award in 2014. Also awarded: Apprentice of the Year accolade. - Air Handling Units Installation and Maintenance:
Skillfully installed and maintained Air Handling Units, contributing to optimized air quality and environmental conditions. - Proficiency in TIG Stainless Steel Welding:
Proficiently skilled in Tungsten Inert Gas (TIG) stainless steel welding and fabrication, ensuring precision and quality in metalwork. - Machining and Milling Expertise:
Applied machining and milling expertise to create change parts for filling lines, demonstrating proficiency in precision manufacturing. - Maintenance of Pharmaceutical Filling Equipment:
Demonstrated experience in maintaining Blow Fill Seal pharmaceutical filling machines and packing lines, including specialized knowledge of Schubert equipment.
Reliability Fitter and Turner
Pfizer
Mulgrave
06.2017 - Current
- Precision Maintenance: Skill in executing precise maintenance tasks to ensure equipment operates within tight tolerances and optimal conditions. Disassembled filling lines to diagnose problems and facilitate repairs while in ISO 5 grade A sterile environments .
- Team Collaboration: Ability to work effectively within a team, collaborating with other maintenance professionals, engineers, and operations staff. Mentored junior maintenance fitters to provide instruction on correct repair procedures, also facilitated and produced training videos.
- Collaborative System Installations and Repairs:
Worked closely with production teams to facilitate substantial system installations and intricate repairs encompassing Freeze Dryers, Autoclaves, Filling machines, Capping machines, Dry Heat Tunnels and pertinent Auxiliary equipment vital to the manufacturing process. - Precision Maintenance Proficiency:
Demonstrated precision maintenance expertise in meticulously preparing, assembling, and proficiently operating production equipment, meticulously adhering to established manufacturing practices and SOPs. - Comprehensive Documentation and Records:
Upheld meticulous standards by maintaining detailed production logs and batch records (BRF), ensuring the comprehensive and accurate documentation of all operational activities. - Effective CMMS system management
Leveraged the capabilities of Mainpac and SAP software solutions to adeptly manage job material inventory and streamline operational workflows, contributing to a more efficient and organized work environment. - Water Treatment Expertise:
Displayed proficiency in the management of Effluent and Reverse Osmosis water treatment plants, complemented by specialized knowledge in the production of Water for Injection (WFI), assuring the stringent adherence to vital water quality standards inherent in pharmaceutical manufacturing.
Reliability Engineer
Pfizer
Melbourne
10.2021 - Current
- Failure Modes and Effects Analysis (FMEA): Ability to perform FMEA to assess potential failure modes of equipment and develop strategies to mitigate them.
- Asset Management: Ability to effectively manage and track equipment assets, including lifecycle analysis, replacement planning, and spare parts management.
- Maintenance Strategy Development: Expertise in devising comprehensive maintenance strategies that balance preventive, predictive, and corrective maintenance approaches.
- Reliability Metrics: Ability to define and track key reliability metrics such as Mean Time Between Failures (MTBF), Mean Time To Repair (MTTR), and Overall Equipment Effectiveness (OEE).
- Documentation: Proficiency in creating and maintaining comprehensive documentation related to equipment maintenance, reliability strategies, and incident reports.
- Risk Assessment: Skill in evaluating risks associated with equipment reliability, safety, and production, and developing strategies to mitigate those risks.
- Spare Parts Optimization: Skill in determining optimal spare parts inventory levels, balancing the need for quick replacements with cost-effective inventory management.
- Training and Knowledge Sharing: Ability to provide training and knowledge-sharing sessions for maintenance teams, operators, and other stakeholders to enhance their understanding of reliability concepts and best practices.
- Detailed Design Review: Engaged as a pivotal stakeholder within the design review process. Integral contributions encompassed alarm categorization, Factory Acceptance Tests (FATs), Site Acceptance Tests (SATs), formulation of comprehensive training plans, development of maintenance strategies, and meticulous assessment of spare parts inventory.
- Led and supervised: a team of 14 maintenance technicians and electricians to ensure the smooth operation of equipment and machinery across multiple shifts on a 24/7 operation.
Education
Certificate 3 Mechanical Engineering - Mechanical Engineering
Boxhill
Boxhill01.2015
Diploma - Mechanical Engineering
Boxhill
12.2016
Associates Degree Mechanical Engineering - Mechanical Engineering
Boxhill
08-2024
Skills
- Leadership
- Flexible
- Working collaboratively
- Planning
- Train the Trainer facilitator
- IMEX champion
- High Troubleshooting and Analytical aptitude
- Friendly, positive attitude
- can follow and excell TGA and FDA requirements
- Constant need to improve and be involved with Continuous improvement projects
Timeline
Reliability Engineer
Pfizer
10.2021 - Current
Reliability Fitter and Turner
Pfizer
06.2017 - Current
Fitter and Turner
GlaxoSmithKline
02.2011 - 06.2017
Certificate 3 Mechanical Engineering - Mechanical Engineering
Boxhill
Diploma - Mechanical Engineering
Boxhill
Associates Degree Mechanical Engineering - Mechanical Engineering
Boxhill
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