Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic

Manikandan Neelakandan Pillai

Summary

Coating Professional in Offshore Marine, Oil & Gas and Wind Energy.

A highly motivated and resourceful technical professional with over 18 years of experience in an Project Quality role in various offshore projects in Marine & Oil and Gas, Construction, FPSO Topside Module fabrication, LNG Modules, Offshore Wind Substations projects. Diligent Coating Inspector with extensive experience in assessing, monitoring, and documenting coating processes for compliance. Proven record of ensuring surface preparation and coating application meet industry standards. Demonstrated ability in using advanced testing methods and collaborating with teams to achieve high-quality results Coatings professional with strong expertise in evaluating and documenting surface conditions and coating applications. Known for thorough inspections and commitment to quality standards. Effective team collaborator, adaptable to changing project requirements, and skilled in ensuring compliance with industry regulations.

Overview

18
18
years of professional experience

Work History

Client Coating Inspector

Orsted wind A/S, Singapore
07.2019 - 08.2024

Project: Changwa01 &2 Topside Module Fabrication, REV01

  • Review of Contractors Quality Documentations / Vendor packages, Quality control Plan / Inspection Testing plan, Quality Procedures, Method of Statements, Coating & NDT Procedures
  • Coating inspections of Vendor Packages, HV GIS, MV GIS, Transformers, Shunt reactors & Coolers, Sump tank, Oil water separators
  • Performed Onsite coating Inspection & Monitoring Ambient conditions, WFT/DFT, Holiday check, Thermal Spray , Galvanizing coating Inspection & Coating Defects Repair monitoring
  • Improved coating quality by conducting thorough inspections and identifying areas for improvement
  • Maintained detailed records of inspection results, reporting any issues to relevant stakeholders for prompt resolution
  • Conducted comprehensive equipment checks to confirm proper functionality, ensuring accurate readings during inspections
  • Facilitated communication between engineers, contractors, and clients to ensure consistent understanding of project requirements and expectations
  • Enhanced project efficiency by providing timely feedback to the coating team regarding defects and inconsistencies
  • Streamlined reporting processes by developing efficient documentation templates that standardized data collection across multiple projects
  • Managed project timelines effectively, prioritizing tasks and coordinating with team members to meet deadlines
  • Collaborated with cross-functional teams to assess potential risks in the coating process and develop mitigation strategies accordingly
  • Vendor/ Subcontractor auditing, Audit reporting and follow up and closeout of corrective action and closeout
  • Evaluated new products and technologies within the coatings industry to stay current with market trends while making informed recommendations for future projects
  • Approval of vendor MRB and final documentation

Coating QA/QC

McConnell Dowell
03.2019 - 06.2019

Project: Exxon Mobil CRISP VTB Subsea Pipeline

  • Review of Vendor related technical documents and data according to project specifications
  • Review and approval of all QC procedure & Project documents as per client specification and codes & standard
  • Witnessing pre-qualification tests for paint system, coating applicator and blasting operator qualifications
  • Witnessing and surveillance inspection on contractor’s surface preparation, painting activities as per ITP
  • Monitored product quality at all stages of production process
  • Checked color, shape, texture and grade of products and materials against established templates, charts, and samples
  • Operated and maintained paint testing equipments
  • Followed safety protocols while handling hazardous materials
  • Repaired faults, reassembled products, and completed additional tests
  • Coating Procedure Qualification & paint System qualification as per Client specifications
  • Investigated customer complaints to take necessary corrective actions

Project QA/QC Lead

Technical Asia
08.2018 - 02.2019

Project: Yinson FPSO, Top side module Fabrication

  • Inspection coordinator during fabrication, construction and take charge of Inspection test and release, proactive in the prevention of non-compliance and problem resolution
  • Material inspection for incoming materials & Review of Material certificates to check compliance to project specifications
  • Review and approved the relevant Quality procedure & Project documents as per client specification and code & standard
  • Field Inspections for Pressure Vessel, Heat Exchangers, P&ID Verification & Line check Inspection, Flange Management Inspection & Reporting
  • Monitor work progress against plans and schedules and highlight areas of concern and possible corrective actions
  • Responsible for Mechanical completion, ITR Close out and Punch list close out Inspections
  • Monitoring of Coating & Corrosion control Inspection for Piping, Skid & Pressure Vessels

Project Quality Lead

Siemens Pte LTD, Singapore
11.2014 - 06.2018

Project: Taweela GAS Compressor Plant construction, Yamal LNG (Gas Treatment & Liquefaction complex)

  • Lead Team of Quality Specialists in oversight of Contractor, Vendor Quality and Yard Delivery Activities
  • Review of Suppliers / Subcontractor / Vendor packages
  • Supervise and manage EPC contractor and subcontractors
  • Plan and conduct Quality Audits on Vendors, contractors and subcontractors
  • To establish quality plans, ITPs and other related QA/QC systems and procedures for projects
  • To perform Inspection on Welding, NDT Inspection, GRE piping and Painting and Coating Inspection of Piping and pipeline, Storage Tanks
  • Project coordination with vendors and specialist contractors for project integration
  • To Witness hydro test / pneumatic test of Test packages and Pressure Vessels, storage tanks
  • Handling hot tap pipeline work coordination, Welding Supervision, Inspection and Welding procedure Qualification
  • Material testing and analysis
  • KPI monitoring for Productivity, Welding works, Welding Consumables control & NDT, and management reporting
  • Preparation, Review, Approval & Handover of Final Construction Quality dossier
  • Review & Approval Vendor packages (Manufacturing record book)
  • Control of QA/QC Prefabrication & Erection inspections and compliance, witnessing lab and sites tests, material requisitions, reporting and liaising
  • Plan, Organize and Conduct Audits in line with ISO9001:2008 guidelines
  • Witness of Factory Acceptance Test Inspection (FAT) on HVAC and Piping Components

Senior QA/QC Engineer

Seatrium Limited
06.2006 - 10.2014

Client: Diamond offshore,

  • Project: Ocean Apex Deep Water Semisubmersible Drilling Rig

Client: Modec

  • Project: GHANA TEN FPSO Topside Module Fabrication

Client: Seadrill

  • Projects: CJ70 (West Cyrus) , Super Jack-up Drilling Rig (North Sea operation), West Leo, West Castor, West Tucana, Offshore Vung Tau (DH-2)

Education

Specialist Diploma - Marine and Offshore Technology

Ngee Ann Polytechnic
01.2013

Master of Science - Manufacturing

Nanyang Technological University
Singapore
03-2006

Bachelor of Engineering - Mechatronics Engineering

Bharathiyar University
01.2003

Skills

  • AMPP Certified coating Inspector
  • ICORR Insulation & Passive Fire protection Inspector
  • Visual Inspection Techniques
  • Coating Thickness measurement
  • Coating system analysis & evaluation
  • Coating failure analysis
  • Substrate identification
  • Non-Destructive Testing
  • Adhesion testing proficiency
  • Technical report writing
  • Corrosion prevention strategies
  • Quality Documentation review
  • Vendor Quality management
  • ISO9001:2015 QMS Lead Auditor
  • Root cause analysis
  • Coating inspection

Accomplishments

  • Established, Reviewed, Implemented full set of Quality documentation package review for 4 Wind energy projects.
  • Implement Faultless Right First Time Start-up (FRFTSU) Program Implementation for successful COMMISSIONING Start up.
  • Lead team of for more 100 Direct staff & 400+ Subcontractors, Performed Vendor Audit 50+ Companies.
  • Awarded WSH & Safety Intervention award for contribution to safety at workplace.
  • Reduced rework costs by promptly identifying and addressing coating defects before they escalated into larger issues.

Timeline

Client Coating Inspector

Orsted wind A/S, Singapore
07.2019 - 08.2024

Coating QA/QC

McConnell Dowell
03.2019 - 06.2019

Project QA/QC Lead

Technical Asia
08.2018 - 02.2019

Project Quality Lead

Siemens Pte LTD, Singapore
11.2014 - 06.2018

Senior QA/QC Engineer

Seatrium Limited
06.2006 - 10.2014

Bachelor of Engineering - Mechatronics Engineering

Bharathiyar University

Specialist Diploma - Marine and Offshore Technology

Ngee Ann Polytechnic

Master of Science - Manufacturing

Nanyang Technological University
Manikandan Neelakandan Pillai