M. RAJESWARAN
Ultra Pure Water & Waste Water Treatment In Semiconductor
Singapore
Summary
Over 19+ years of EPCC service in Semiconductor, Petrochemical, Oil & Gas and Marine Industry, having hard-core experience in Bid Proposal, Estimation, Engineering Design, Procurement, Fabrication, Construction, Equipment Installation of various systems and plants, Shutdown maintenance, Tie-in for system, Testing, and Commissioning. Having wide knowledge on the P&ID, Isometric and Structural Drawing, International codes & standards like ASME, ASTM, API, AWS, as well as interaction with classification societies like ABS, BV, DNV, LR, and ANSZS2885.
Overview
20
20
years of professional experience
4
4
years of post-secondary education
7
7
Certifications
Work History
Bid and Proposal Manager /Assistant Construction Manager
Gradiant International Holdings Pvt Ltd
10.2022 - Current
- Clearly define the scope of work for the bidder, raising technical inquiries to ensure a comprehensive understanding of both the client’s and own responsibilities
- Address all the technical and commercial clarification and challenges
- Develop a bid submission based on the client technical specifications, including an estimate of material costs, equipment costs, and installation costs
- Prepare and review preliminary drawings (e.g., PFD, P&ID, GA, and BIM Modules), ensuring alignment with the technical and commercial proposal
- In the bid submission, provide detailed estimates for material costs, equipment costs, and installation costs, specifying preferred material and equipment brands
- Prepare and review detailed engineering designs (e.g., GA, tank designs, equipment, structural skid, piping, instrumentation, and chemical cabinet), and submit datasheets for client review
- Lead the team of Engineers for the preparation of technical proposals and conduct engineering package review and evaluations
- Map out the overall project management plan and ensure all the objectives, commitment, deliverables, schedule, and risks are clearly defined and communicated to team members and customers
- Establish Risk management plan for a structured approach to identify, review potential risks and mitigation actions
- Develop project resource plans, manage development phase budget, track scope changes, and coordinate cross-functional project support including benchmarking, cost and schedule estimating, and execution planning
- Conduct and finalize the evaluation of the OSM contractor, equipment suppliers, material suppliers, and vendor packages to ensure meet project requirements and standards
- Lead a group of Engineers, Supervisors, Sub-contractors for testing and commissioning of wastewater plants, including planning, physical execution and documentation works in according to contractual obligations
- Manage and liaise with suppliers to fulfill contractual liabilities for the test and commissioning
- Ensure project deliverables meet quality standards and expectations
- Conduct post-project evaluations to identify successful elements and areas for improvement
- Understanding of Cash Flow management as well as projection and forecast of cost at completion
- Oversee various stages of full project deliveries covering requirements gathering and analysis, design, construction, delivery, integration, testing, commissioning, and maintenance services
Project Manager
YOLI Engineering and Construction Pvt ltd
05.2018 - 09.2022
- Responsible for managing, coordinating, implementing, executing, checking, and completing specific projects, in line with the company’s strategy, commitments and objectives
- Reports operationally and functionally to the higher management
- Proposes, implements, and adapts the project realization strategy and managing multiple projects at the time
- Responsible for the costs, quality, lead times and technical performance of the project
- Independently manages, anticipates, and influences relationships with external stakeholders (client, consulting engineer and subcontractors)
- Proposes and implements contract management and manages relationships with internal stakeholder’s subsidiary managers, engineering, procurement of the project
- Leads, coordinates, and federates team around business strategy
- Wide knowledge of Water Technologies (UPW and wastewater treatment / Project Management of EPC projects in Semiconductors, Petrochemical, Pharmaceutical etc.)
- Able to manage Projects Independently /Commercial knowledge for managing the projects
- Manage complex projects throughout the global enterprise, leading project team members in the design, development, and delivery of technology and business solutions
- Work closely with the sponsors, resource managers, vendors, business and senior management and executives across different time-zones
- Facilitate creative efforts to resolve issues and develop quality deliverables to achieve corporate objectives
- Drive projects from original concept thro’ final implementation, smooth handover to on-going support team
- Responsible for the supervision of work stream leads and to ensure that all projects are delivered within the defined scope, quality, time, and cost requirements
- Interfaces with all areas affected by the project including key-users, cross functional departments, external consultants, and key stakeholders
- Manage project to meet delivery to customer’s satisfaction
Project Engineer (Mechanical and Piping)
ROTARY ENGINEERING LTD
08.2014 - 04.2018
- Review the project specification, Planning (Manpower, Material & Equipment) and Execution of Project
- Prepare shutdown maintenance planning report get it approved by the client
- As per planned report execute and complete the jobs with safe manner
- Breakdown Analysis and establishing the Root cause for breakdown prevention
- Co-ordination with the client, vendors, Engineering department, Business unit, Subcontractor, and Procurement department for all project activities
- Co-ordinate with the site construction team for Engineering drawing, Prefabrication, Installation, NDE, Testing, Pre-commissioning, and commissioning activities
- Prepare the Project planning and Progress Reports
- To interpret Construction and technical drawing
- Prepare the method of Statement and Risk Assessment for various work Activities
- Plan monthly work schedule and set productivity to be achieved
- To monitor the progress (KPI) of projects in day to day activities
- Initiate and undertake action to prevent the occurrence of non –conformity
- Submission of Variation order (VO) and monthly claims to the client
- Project initiation, tendering meeting, Contract Award, Contract Review, and Project Review meetings
- Initiating and maintaining Quality Assurance requirements of project procedures
- Meet project commitments and deliver to schedule within budget limit
- Establishing quality standards, implementing stringent quality control systems to enhance the quality of Weldment and reduce rejection level
- Analyzing quality problems and submitting reports for correcting the process and approved the client
- Review the Quality documents of ITP/WPS/PQR/WPQRS, Specification, Drawings, Material certificates, Material Tractability, NDT Procedures and NDT Qualification records for the Projects
- Generate and verify the inspection test plans (ITP) in accordance with customer’s specifications/ requirements
- Meeting with the client to solve the safety (HSE) and technical issues
- Preparation and submission of final document clearance
Lead Piping Engineer (Lead FPSO Project)
KEPPEL SHIPYARD LTD
05.2012 - 07.2014
- Company Overview: Tuas yard
- Co-ordination with client, vendors and other departments, project planning, scheduling
- Prepare requisitions and technical evaluation of bids for discipline material and equipment procurement
- Project Monitoring, Planning Execution of Project
- Project initiation, Contract Review, and Project Review meetings
- Invoicing, Vendor evaluation, Contract Award, and Project Closure
- Initiating and maintaining Quality Assurance requirements of project procedures
- Meet project commitments and deliver to schedule
- Identify & implement process improvement to reduce cycle time & cost
- Ensure that it meets programmed man-hour and deliverable requirements
- Handled personnel and client queries regarding piping systems
- Introduced modifications into existing systems, designed new and innovative systems
- Prepared test packages, pre-commissioning and updating reports, documentation, schedules, take-off timetable, and gave presentations
- Organize and execute specialized activities like chemical cleaning, oil flushing
- Weekly and monthly meetings with dept site engineers for progress review and site technical, safety and quality issues
- Coordinating with the client for site issues, technical query and resolving problems
- Monitored contractors to ensure timely and economic performance in accordance with company requirements
- Assessed effectiveness of the piping system or design and reported to management; introduced necessary improvements
- Familiar with codes and Standards: ASME Sec V, IX, B31.3, 16.5, API - 570,574,577,578 AWS Quality Assurance, Witness WPS consequent QPR's in requirements and witness Welder Qualification and Performance Tests
- Tuas yard
Piping Manager. System Integration
PIPAVAV DEFENCE & OFFSHORE ENGG P L
05.2010 - 05.2012
- Company Overview: Pipavav shipyard ltd has the largest integrated shipbuilding facility in Gujarat, India
- Involved in material estimation and raising the purchase request order
- Verify the material quality & identification with respective test certificates and other class certificates
- Allocating resources like materials, men, equipment & tools for the preparation of production planning schedule
- To ensure production progress as per planning schedule to conduct the daily review meeting
- Reviewing all welding procedures
- Using these standards (IACS International Association of Classification Societies, DNV, IRS, BV, rules for classification of ships, ASME B-31.3(process piping) ASME –IX qualification standard for welding and brazing procedure)
- To ensure the welder qualification and performance
- Visual examination of all welds and carrying out of proper NDT as per Customer approved NDT plan
- To verification of system drawings and spool drawings to match with the equipment manufacture drawing
- To ensure all stage wise welding inspection in Piping and structural outfit
- To ensure the spool fabrication as per spool drawing and stage wise inspection by owner and class (Fit- up, dry survey, workshop presser testing, pickling, galvanizing, and painting)
- Pipavav shipyard ltd has the largest integrated shipbuilding facility in Gujarat, India
Senior Piping Engineer
TEBMA Shipyard Limited
11.2005 - 04.2010
- Drawing, welding, and Material Specs Review / Approval Ensure right Quality Plans (QPs), Material Specs (MSs), Welding Specs (WSs), Coating Specs are reviewed the QAP and Inspection and Test Plan (ITP), NDT Plan as per owner specification approved and followed
- Conducting Project quality audits to verify the requirements are met as per company and Customer requirements
- Preparation and Review of Project Quality documentation and MDR
- Preparation/Review of WPS, PQR, WPQ and welder qualification
- Perform fit-up and visual inspection during shop fabrication & erection on outfitting & piping
- The witness of Hydro Test, Line check, Reinstatement for piping & Pneumatic test for pipelines
Assistant Engineer
Iljin Automotive Pvt Ltd.
05.2005 - 11.2005
- Company Overview: (South Korea)
- Attending to breakdowns & restarting the machine to running condition
- Breakdown Analysis and establishing the Root cause for breakdown prevention
- Failed part analysis and countermeasures adhering to planned maintenance Schedule (Preventive & Predictive) Maintenance of history card for all equipment
- Participation in small group activities for Problem Solving
- (South Korea)
Education
Bachelor of Science - Mechanical Engineering
Anna University
India 06.2001 - 04.2005
Skills
Project Management
Team Leadership
Organization
Detail Orientation
Creative Troubleshooting
Problem-Solving
Decision-Making
Motivation
Supervision
Pressure Handling
Computer Literacy
MS Office
MS Projects
AutoCAD
Revit (BIM)
Certification
Risk Management Implementation Plan (bizSAFE)
Timeline
Bid and Proposal Manager /Assistant Construction Manager
Gradiant International Holdings Pvt Ltd
10.2022 - Current
Project Manager
YOLI Engineering and Construction Pvt ltd
05.2018 - 09.2022
Project Engineer (Mechanical and Piping)
ROTARY ENGINEERING LTD
08.2014 - 04.2018
Lead Piping Engineer (Lead FPSO Project)
KEPPEL SHIPYARD LTD
05.2012 - 07.2014
Piping Manager. System Integration
PIPAVAV DEFENCE & OFFSHORE ENGG P L
05.2010 - 05.2012
Senior Piping Engineer
TEBMA Shipyard Limited
11.2005 - 04.2010
Assistant Engineer
Iljin Automotive Pvt Ltd.
05.2005 - 11.2005
Bachelor of Science - Mechanical Engineering
Anna University
06.2001 - 04.2005
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