LEONG CHEE KIT

- Led industrial engineering and continuous improvement projects, resulting in enhanced operational efficiency and cost savings.
- Designed and optimized factory line layouts, improving space efficiency and workflow.
- Implemented workstation design enhancements to streamline production processes.
- Conducted capacity assessments and planning to ensure optimal resource allocation and utilization.
- Applied Lean Six Sigma methodologies such as Kaizen, A3 problem-solving, and DMAIC to drive continuous improvement initiatives.
- Tracked and monitored value stream metrics using a balanced scorecard approach to measure and improve performance.
- Collaborated with cross-functional teams to identify areas for process optimization and waste reduction.

• Involved in Surgical Robotic System ( class II medical devices ) Manufacturing Assembly Process compliance to ISO13485:2016 and MDR
• Responsible in process validation activities ( Master Validation Plan, IOPQ and Test method validation ) from develop protocol to execution of validation activities
• Manage and work with contract manufacturer on process validation activities on various assembly process, Plastic Injection mold qualification, DMR implementation and ad-hoc quality issues
• Sourcing for potential contract manufacturer
• Review and advise for Design manufacturability using statistical methodology such as DOE and Monte Carlo Simulation
• Review and advise for process development and qualification methodology using lean six sigma statistical method.

· Manage , lead and guide team of engineers in the department in daily routine jobs

· Monitor the task progress of engineers and facilitate for any issues face by the engineer internally and externally

· Communicate clearly the goal or deliverable and facilitate by giving the necessary tools and coach engineer the right process

· Recognition of success for the staff through performance review and appraisal

• Involved in Medical Product ( Hearing Aids ) Manufacturing Process compliance to ISO13485:2016
• Develop new process & machine commission process validation such as FMEA, validation protocol, IQ, OQ & PQ
• Work closely with marketing team to provide process and cycle time estimation during RFQ ( Request for quotation ) from customer
• In detail breakdown of process required, man power required and estimated cycle time based on customer drawing requirement
• Support and lead New Product Introduction cross function team from product development stage to production stage
• Responsible for Spray Painting process & various secondary process (assembly process, plasma coating, tape and reels, Robotic automation) for Medical Product & Commercial Product
• Design and buy off product specification jig & fixture for Spray Painting Process compliance customer product coating specification, precising coating fixture such as Masking Jig
• Specialize on Hearing Aids Masking jig
• Design and buy off product specification jig & fixture for various secondary process such as assembly fixture, assembly automation and nano coating process
• Define and development process parameter through optimization method such as DOE to make sure production yield & delivery hitting the target
• Statistical process analysis to resolve quality issues and recommendation on Design changes using 6 sigma tools such as DOE ( Full factorial ), Hypothesis Testing, GR&R, Process Capability studies & Monte Carlo Simulation
• Responsible for production Cycle Time management such as perform Time Study and Line Balancing to optimize the production line output and reduce wastage
• Constantly upgrading the processes and involve to lead continuous improvement project such Automation process, 6 axis Robotic Arm Technology & Programming to improve the production quality, consistency & efficiency
• Involve in Industrial 4.0 programme on Operation such as implement MES system and OEE system throughout the manufacturing shop floor
• Monitor and maintain production performance through various measurable statistic report such as Delivery Index, Lot Acceptance Rate and First Pass Yield
• Support and initiate change management such as PCN & ECN.

• Involve in Telecomunication (Motorola) Product Manufacturing Process
• Responsible for assembly process, New Product Introduction
• Development assembly process such as develop and fabrication jig &fixture, Air Leak testing, heat staking process and Functional Test for production used
• To achieve Fool proof methodology process fixture
• Statistical Process analysis and Measurement system analysis using Minitab such as Process Capability CP&CPK analysis, Gauge R&R
• Involved defects analysis on quality issues
• Improve yield & cycle time of the process.

• Involve in the localization project of other country model to Honda Malaysia ( Motorcycle )
• Project management of Supplier Parts Quality for New model development
• To trouble shoot new model part quality issue, specification confirmation and follow-up supplier improvement activities
• Responsible for any new model motorcycle parts
• Such as welding parts, plastics parts and etc
• Specialize on Plastic Injection Mold verification
• Perform measurement on Parts using measuring tools and machine such as Coordinate-measuring machine, Layout Machine
• Expertize on Portable 6 Axis Arm Nikon Metrology Coordinate-measuring machine.