Gokul Vengatachalam
FMCG-Production & Project Manager
Ho Chi Minh City
Summary
13 Years + experience in production, projects and execution expertise in FMCG industry and Food & Beverage machinery and Spices & organic spices sterilisation & grinding, coffee production & processing of coconut UHT process milk, oil expeller, blending, seasoning and bulk packing and food processing process improvement systems such as BRC, HACCP, USDA, GMP, GHP and other statutory and regulatory standards and process tracking techniques (upstream- downstream traceability).
Overview
15
15
years of professional experience
3
3
Certifications
5
5
Languages
Work History
Factory Production Manager
Pearl Group Corporation
03.2024 - Current
- Responsible for start-end production process
- Reporting to the operations manager for entire production activities
- Drive continuous improvement initiatives and implement efficient processes to optimize output and reduce costs
- Production layout plan with proper utilization of machine efficiency increased to taking the appropriate production study
- Increased overall productivity by identifying the production process and proposing effective solutions.
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Resolved issues quickly to maintain productivity goals.
- Introduced automation and technological advancements to the production floor, leading to increased efficiency and reduced labor costs.
Production Manager
Saudi Deera Development Company
01.2022 - 01.2024
- Responsible for plant operations- Value-added spices and Coffee Capsules manufacturing
- Installed the capsule filling machine from ICA, an imported machine
- Installed the COLOMBINI grinding machine import machine 250/hrs
- Installed the 1 MT capacity conical steam sterilizer and validated manufacturing efficiency
- Implementation of the production layout plan and local SFDA license and certificate coordination
- Identification and execution of total lowest-cost improvement projects
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.
- Enhanced production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Mentored junior staff members on best practices in production management, cultivating a skilled workforce capable of tackling complex challenges
Assistant Manager
Apex Coco and Solar Energy Limited
07.2020 - 12.2021
- Responsible for plant operations- Coconut processing industry
- In authority of the complete production schedules and machinery
- Work in collaboration with the production team to accomplish system needs with Effective communication and organization abilities
- Requiring decision-making (planning and equipment modifications)
- Coordinating and providing process team training (for food safety and BRCGS) and working in tandem with the marketing team to ensure timely delivery
- Achieved the intended quantity with the same number of workers and machinery and lowered expenses in the manual process area (coconut peeling and de-shelling)
- Increased the storage capacity of coconuts from 1 lakh to 4 lakhs by employing freezing technology
- Lean manufacturing study improved capacity from 40k nuts per day to 150k nuts per day
- Work designated for 700 persons per days' worth of labour daily
- Developed strong working relationships with staff, fostering a positive work environment.
- Coordinated with vendors to ensure timely delivery of products and resolve any supply chain issues.
Senior Production Officer
Phalada Agro Foundation (P) Limited
06.2018 - 05.2020
- Company Overview: Phalada Agro Research Foundation Pvt limited is an organic spices & herbs processing industry located in Bangalore - Organic (pure and sure brand)
- In charge of the safe sterilization and grinding division's production planning and yielding the target production provided in each shift
- Monitoring the process flow up to the finished goods level following the plan; Resolving mechanical and technical issues without affecting production
- Identify opportunities for improvement and execute solutions that are cost-effective, high-quality, and safe
- Create a safe sterilization new formulation for the new products
- The implementation of storage capacity and an increase in process flow
- A preventative and opposite maintenance approach for utilities is established
- Reduced operational costs by identifying areas for improvement and implementing cost-saving measures in the production process.
- Implemented quality control procedures, leading to improved product consistency and customer satisfaction.
- Successfully managed multiple high-priority projects simultaneously by prioritizing tasks effectively and allocating resources accordingly.
Senior Technician
Indian Products (P) Limited
02.2010 - 05.2018
- Company Overview: Jayanti -India Products pvt ltd engages in the processing of spices and herbs
- The safe sterilization of spices, the retail process, and reporting to the PM (Production Manager - Plant level)
- Troubleshooting of on-line assembly lines and resolving technical issues within a short amount of time
- Made processing guidelines for different spices, including herbs, garlic powder, and tea bag cuts
- Using logic controls, a variety of studies and reports were produced for the steam sterilization equipment
- Process optimization of steam treatment in continuous Sterilizer
- Monitored steam treatment process for various spices
- Monitored and enforced safety measures to mitigate hazards.
- Monitored spare parts inventory and addressed shortages with purchasing personnel.
Education
Diploma - Instrumentation and Control Engineering
Suguna Polytechnic College
Coimbatore 06.2007 - 2010.05
Skills
Spices processing
Organic spices production
Grinding & blending technical
Coconut milk & UHT processing
Coffee roasting & capsule filling
BRCGS certification standards
Food safety standards
Factory greenfield projects handling
Production optimizations
Continuous improvements
Inventory coordination
Continuous improvements
Certification
BRCGS ISSUE 8 - Lead audit, SGS training academy,
Passport Info
V 4359705
Timeline
Factory Production Manager
Pearl Group Corporation
03.2024 - Current
Production Manager
Saudi Deera Development Company
01.2022 - 01.2024
Assistant Manager
Apex Coco and Solar Energy Limited
07.2020 - 12.2021
Senior Production Officer
Phalada Agro Foundation (P) Limited
06.2018 - 05.2020
Senior Technician
Indian Products (P) Limited
02.2010 - 05.2018
Diploma - Instrumentation and Control Engineering
Suguna Polytechnic College
06.2007 - 2010.05
Similar Profiles
Chris FlattChris Flatt
National Sales Manager/Director of Sales & Customer Service at Pearl CorporationNational Sales Manager/Director of Sales & Customer Service at Pearl Corporation
DEEPAK RAJASEKHARANDEEPAK RAJASEKHARAN
Health Care Assistant at Capricorn Cottage, Pearl Health Care GroupHealth Care Assistant at Capricorn Cottage, Pearl Health Care Group
Vasiliki VirviliVasiliki Virvili
Relief Community Pharmacist at Pearl Chemist GroupRelief Community Pharmacist at Pearl Chemist Group