Summary
Overview
Work History
Education
Skills
Websites
Certification
Accomplishments
Timeline
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Ganesh Tsavatapalli

Ganesh Tsavatapalli

Summary

Experienced professional with expertise in various aspects of biopharmaceutical processes, including preparation of validation protocols, reports, and consistency reports for different products. Skilled in handling single-use bioreactors at different scales and proficient in planning production schedules based on product requirements using Gantt charts. Conducts thorough risk assessments using FMEA mode and actively participates in CAPA actions, evaluating, implementing, and tracking for closure. Demonstrates proficiency in preparation of manufacturing-related documents such as SOPs, BMRs, and checklists. Expertise in technology transfer, scale-up, manufacturing, and process support of upstream processes. Collaborates with QA, QC, R&D, and engineering teams to resolve daily operational issues. Leads continuous improvement initiatives to optimize unit operations and improve yield. Exceptional multitasking abilities to prioritize activities for quick execution of critical path tasks. Skilled at building consensus among cross-functional teams. Proven track record in troubleshooting process and plant operations. Provides continuous training and support to the team in operations and manufacturing activities. Implements 5S principles in operations and contributes to recipe development for manufacturing processes. Handles major and critical deviations with cross-functional teams and conducts DI assessments for deviations. Involved in Lean and Six Sigma projects. Compliance professional with demonstrated expertise in regulatory adherence and risk management. Known for developing and implementing compliance programs that align with industry standards. Strong focus on team collaboration and achieving results while maintaining a flexible approach to evolving needs. Skilled in policy development, auditing, and problem-solving to ensure organizational integrity and trust. Compliance professional with demonstrated expertise in regulatory adherence and risk management. Adept at developing and implementing compliance programs that ensure alignment with industry standards. Known for strong focus on team collaboration and achieving results, with flexible approach to evolving needs. Skilled in policy development, auditing, and problem-solving, ensuring organizational integrity and trust.

Overview

18
18
years of professional experience
1
1
Certification

Work History

Compliance Expert

NOVARTIS
08.2021 - Current
  • As DI Champion (SPOC), need to assess all related DI deviations and to flag it to SLT
  • To review MPRA (Multi Product Risk Assessment) document for Compliance gaps
  • To review local common SOPs and global SOPs, if any gaps were identified we need to define risk mitigation measures
  • During Audits, acted as back room team leader and supported the team during several audits (FDA, EMEA, HSA and several vendor audits)
  • As our site is CMO, involved in prepared Product Change Over Protocol based on MPRA
  • Implemented robust record-keeping systems that ensured accurate documentation was maintained according to regulatory requirements at all times.
  • Served as a point of contact for employees seeking guidance on compliance matters, instilling confidence in the organization's commitment to regulatory adherence.
  • Assisted in the preparation of regular reports for senior management, detailing compliance activities and progress towards established goals.
  • Reduced instances of non-compliance through meticulous monitoring of internal controls and periodic audits.
  • Conducted thorough risk assessments to identify potential areas of non-compliance and recommended corrective actions.
  • Developed strategies for addressing identified gaps in regulatory knowledge within the organization, enhancing overall compliance awareness.
  • Managed quality programs to reduce overdue compliance activities.

Manufacturing Senior Specialist

NOVARTIS
08.2018 - 01.2021
  • Implementation of ALCOA+ in Manufacturing Unit (MU)
  • As Single Point Of Contact from MU need to coordinate between cross functional teams during Audit times (Preparations)
  • Assessment on the deviations raised in MU for the Data Integrity
  • Periodic review of common SOPs in timely manner
  • Schedule GMP walkdowns with Site Leadership team and coordinate with cross functional teams for closer of points identified during walkdown
  • Drove change through quality-oriented strategies to help operations accomplish ambitious short- and long-term goals.
  • Identified areas in need of critical improvement and implemented strategies to achieve targets.
  • Managed complex projects from inception to completion, ensuring timely delivery and client satisfaction.
  • Supported department leadership in implementing new policies, procedures and controls.

Shift Manager

NOVARTIS
12.2015 - 07.2018
  • Recipe development for the Upstream Processes
  • Implementation of 5S in the Upstream facility
  • Liaise with QA, QC, R&D & Engineering teams to resolve issues related to daily operations
  • Preparation of Upstream related documents (SOPs, FMEA and Multi product risk assessment)
  • Handling of Change Controls (Both ACC and PCC)
  • Direct Reportees 14
  • Improved overall team performance by effectively delegating tasks and providing clear instructions.
  • Managed employee schedules to ensure adequate coverage during peak hours, resulting in a smoother workflow.
  • Conducted regular evaluations of employee performance, identifying areas for improvement and offering targeted guidance for skill development.
  • Improved employee morale with regular feedback sessions, fostering positive work environment.
  • Conducted regular staff meetings to communicate targets and operational updates, keeping team well-informed and aligned.
  • Managed staff hiring, training and supervision.

Associate Manager, Manufacturing

BIOCON Ltd
12.2006 - 12.2015
  • Involved in the commercial manufacturing of Nimotuzumab
  • Involved in the standardizing the perfusion device (Rotor filters) for the perfusion process of cell culture
  • Decreased the production cost by increasing the productivity
  • Involved in the day to day production planning and Inventory control
  • Involved in the retrospective data analysis
  • Involved in preparation of consistency, comparability protocols and reports
  • Direct Reportees 22
  • Collaborated closely with senior management on strategic planning efforts, aligning departmental goals with overarching company objectives.
  • Remedied issues and conflicts among workers using negotiation and active listening.
  • Successfully managed multiple high-priority tasks simultaneously while maintaining strict deadlines ensuring optimal resource allocation.
  • Optimized workflow processes to reduce bottlenecks and increase overall effectiveness.
  • Delivered comprehensive reports on key performance indicators, driving data-driven decision-making among leadership teams.
  • Managed cross-functional projects, ensuring timely completion and alignment with company objectives.

Education

MSc - Biotechnology

Acharya Nagarjuna University
Guntur, AP
06.2004

M.Phil - Biotechnology

VMU
Salem, TN
11.2005

Skills

  • Project Delivery Management
  • Strategic Planning/ Compliance Audits
  • Process Excellence, Capacity Enhancement
  • Training on Quality Improvements
  • Commercial Biosimilars Production
  • Quality regulations/tasks handling
  • Aseptic Production Operations
  • Improve quality mindset in teams
  • Handling of Major and Critical Deviations
  • Lean Six Sigma
  • ALCOA and DI Assessment
  • Compliance monitoring
  • Internal auditing
  • Compliance oversight
  • Auditing processes

Certification

BIOCON KGI (KECK Graduate Institute) Certificate in Bioscience Management in the year 2015.

Accomplishments

  • Bio-contribution award winner or the year 2008-2009 in BIOCON for the optimizing the process in the perfusion which lead to the company in the direct saving of 2 million $.
  • Achieved Gold Medal in National level paper presentation competition.
  • Achieved best Contribution award from NOVARTIS.

Timeline

Compliance Expert

NOVARTIS
08.2021 - Current

Manufacturing Senior Specialist

NOVARTIS
08.2018 - 01.2021

Shift Manager

NOVARTIS
12.2015 - 07.2018

Associate Manager, Manufacturing

BIOCON Ltd
12.2006 - 12.2015

MSc - Biotechnology

Acharya Nagarjuna University

M.Phil - Biotechnology

VMU
Ganesh Tsavatapalli