Ezhilenthi P
Asst. Manager
Summary
MTech-Manufacturing Management 18+ years in Manufacturing Engineering, Engineering Projects, Control Automation & Maintenance.
Rich experience in Design & development of control automation, Factory Maintenance, Field customer handling, Project management & Vendor development & handling cross functional teams Successful
Project planning & execution in the domains of Production line establishment with Pick and place automation SPM, Metal transformation, Process lines, Process equipment for Bio-Tech, Pharma, Chemical Industries and Wind Energy.
Multi-cultural working Experience in Russia, Belgium, Spain, Turkey and Indonesia and global reporting for 9 years with good agility.
Proven ability to complete the projects (brown fields, green field) within deadline concerning Safety First & based on PMI guidelines.
An effective member of the Energy management team, implementing Energy saving actions and TPM Skilled in assessing requirements, determining priorities, analyzing course of action and making adjustments for peak efficiency in operation to reduce downtime.
Hands on experience in TQM tools and Internal Audits on QMS (ISO 9001:2015) Strong interpersonal communication skills both verbally and written, interface easily with all levels of management, colleagues and clientele.
Overview
18
18
years of professional experience
8
8
years of post-secondary education
5
5
Languages
Work History
Asst. Manager-Maintenance and Engineering
EATON POWER QUALITY PVT LTD
11.2017 - Current
- In Manufacturing Engineering dept, managing team for Production support, Preventive maintenance and spares management of various production machines comprising of critical Pick and Place Automation, Part Assembly SPM, Pressing machines, Spot welding, Ultrasonic, Robotic welding, X-Ray, Automatic Testing machines for Products, ICT for PCBA, ATE for UPS (1phase and 3phase), ATE for MCB and RCCB, Quality check equipment, Conveyer, EOT cranes, shop floor material handling equipment, utilities etc
- Co-Champion in MESH elements (Machine guarding and Energy Management)
- Supported EHS team for Corporate MESH Assessment on Oct 2022
- Eaton Certified Internal Auditor for QMS ISO 9001:2015 and EQMS since 2019
- Working along with team of Manufacturing Engineering, NPD, EHS, Production, Testing and Quality departments to meet organizational requirements and to achieve KPI
- Monthly Review Meeting of Maintenance with Manager and Plant Head along with data of expenditure, energy consumption, Man hours utilized for gap analysis against monthly standard hours, improvement activities, Breakdown Analysis, Corrective actions, Performance of Preventive maintenance with OFI, TPM and OEE status
- X+1 CAPEX planning for Plant Maintenance and improvement projects
- Implementation of Kaizen, Poke-yoke, Small Group Activities & break through improvement
- Audits on QMS, LPA, 5S+, EHS assessments and adopting solutions
- Online trainings on Industry 4.0 and Agile to enhance knowledge
- Developed strong supplier base and directory for supporting O&M and Projects with rapport
- Implementation of cost saving activities by means of alternative spares and projects.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Developed strong communication and organizational skills through working on group projects.
- Passionate about learning and committed to continual improvement.
- Exercised leadership capabilities by successfully motivating and inspiring others.
Engineer-PLC Automation
BEKAERT INDUSTRIES PVT LTD
12.2008 - 11.2017
- Bekaert is a global market leader in drawn steel wire products & applications and technological lead. Organization founded in 1880; successfully running with 25000 employees worldwide
- JOB PROFILE
- Worked in Bekaert Engineering division for Automation design with Control Panels & Electro-Mech components; guided and supported machine building team on serial production & revamping to meet the criteria of scope, quality, within budget, on time delivery etc
- Project Execution with cross functional team based on TQM tools and OHSAS for Installation and commissioning of various machines for metal transformation, process lines such as heat treatment, galvanizing, chemical coating, utility equipments
- So far successfully completed 9+ projects with Global reporting: Multi-functional team
- Project Planning with milestones (Scope, Time Schedule, Risk, resource, Quality) to work with Global team of Engineers, Technicians to establish wire drawing, cable forming, cable bunching machines, Process lines for brass coating on wires, annealing, wire shape forming for flat wires, Utility systems: Lubrication circuit, Vacuum evaporator, etc
- Project Implementation for Horizontal deployment of Design improvements, Safety improvements, Commissioning of process lines in India, Russia, Spain, Turkey and Indonesia
- Effectively handled Change control in Monitoring & control phase of project, Version control (SVN) system for new design/technical changes for electrical drawings, Controller’s programs and process parameters with version details in centralized server also deploying horizontally for safety and quality improvement
- Achieved KPI targets with cross functional teams- Engineering, Maintenance, Process, Production and Infra on Zero Accidents, Energy saving, Process optimization & Maintenance cost reduction
- Member of Steering Committee of Engineering standards, involved in vendor development and standardization for Electrical & Pneumatic components, various sensors by considering norms & standards as per IEC for safety, durability and reliability.
- Tested and analyzed equipment design and performance feasibility to determine potential ROI.
- Developed cost estimates and project specifications for proposals.
- Developed planning criteria for integrating and enabling new technologies.
Sr. Engineer-TSG Operations
SUZLON ENERGY LIMITED
01.2008 - 11.2008
- Suzlon is the one of the leading Wind Turbine Generators manufacturing company, generating Electrical Power through the wind energy & providing the end to end solution in wind energy
- JOB PROFILE
- Worked in Technical Support Group (TSG) - a global support group for R&D and operations
- Troubleshooting of WTG (Wind Turbine Generator) control systems, analysis of the system & giving corrective feedback to R&D for further improvement
- Commissioning of 1500MW WTG (around 20 no.s) & generated Electrical power, Stabilization of the WTGs for the optimum energy generation in the Wind-Farms in (Rajasthan, Gujrat) India
- Performed Peer Reviews, conducted technical group discussions on various trouble shootings and documented functional and technical knowledge for training of team members
- Identified issues, analyzed information and provided solutions to problems
Engineer-Service
SCIGENICS (INDIA) PVT. LTD, Tata Chemicals
06.2005 - 01.2008
- Manufacturer of Life Science equipments such as Bio-reactors (Fermenters), Mixing & seed vessels with PLC & PID controllers based Control panels for Bio-Tech, Pharmaceutical & Chemical Industries
- JOB PROFILE
- Installation and Commissioning of Fermenters (Bio-Reactors) with their PLC & PID controllers based control panels to sense & control various process parameters such as Temperature, Speed of Motors, Pressure, Flow, pH & Dissolved Oxygen with SCADA
- Project execution and technical supports in Bio-E and various Biotech companies (Hyderabad), Strides Arcolab (Bangalore), Cadila Pharma (Ahmadabad), (Pune), Advanced Enzyme Technologies-Nashik, IMTECH (Chandigarh), IIT (Chennai)
- Deployed (IQ) Installation Qualification, (OQ) Operational Qualification, (PQ) Performance Qualification & (DQ) Design Qualification, SAT documents during the commissioning of the equipment
- Prepared ‘Operation and troubleshooting Manual’ for various Bio-Reactors
- Involved in internal audits for QMS, FAT, guided the team for technical solutions & part of developing business with key account by means of sustained support
- As per the costumer’s requirement, making the electrical drawing with ECAD team, developing programs for (Unitronics & Allen Bradley PLCs) & HMI for the process control.
- Participated in formal internal design reviews of proposed products and components.
Engineer-Marketing
MCIH Instruments Pvt. Ltd
Chennai
12.2004 - 06.2005
- Manufacturer of Process control Instruments such as Universal input/output Calibrators, Flow totalizers, PID controllers, Programmable Indicators, Temperature transmitters, Signal converters etc
- JOB PROFILE
- Attending every new inquiry & detailed study of the customer’s requirement
- Preparation of Commercial Offer and regular follow-up to get Purchase Orders
- Personnel visit to industries, developing relationships with clients for generating repeated business leading to continued business with key client
- Attending the Customer Complaints, Field Trials (Performance Test) & Service of Process control Instruments such as Universal input/output Calibrators, Programmable indicators, Totalizers, Temperature transmitters, etc
- Visited for field trials & attending service of Instruments at various Thermal & Nuclear Power plants, Steel plants, Cement plants, Paper plants, Chemical Industries etc.
- Developed positive working relationships with stakeholders to effectively coordinate work activities.
Education
M.Tech - Manufacturing Management
01.2017 - 04.2019
B. E - Electronics & Communication Engg
01.1999 - 04.2003
P.G. Diploma - Electrical Energy Management & Energy Audit
01.2011 - 04.2012
Undergone advanced training in ‘SCADA Programming & PLC Networking’ (Allen-Bradley PLC) - Electrical, Electronics Engineering Technologies
- Professional development completed in for developing the ladder logic programming using RS logix500 and SCADA Programming in RS view 32, Programming AC/DC Drives + Thyristor circuits.
Stress management sessions, Team Building activities , Personality development etc 32 hours of PMP classroom training Online trainings in Eaton University for professional skills upgrade - undefined
Skills
TECHNICAL SKILLS
Timeline
Asst. Manager-Maintenance and Engineering - EATON POWER QUALITY PVT LTD
11.2017 - Current
BITS - M.Tech, Manufacturing Management
01.2017 - 04.2019
Annamalai University - P.G. Diploma, Electrical Energy Management & Energy Audit
01.2011 - 04.2012
Engineer-PLC Automation - BEKAERT INDUSTRIES PVT LTD
12.2008 - 11.2017
Sr. Engineer-TSG Operations - SUZLON ENERGY LIMITED
01.2008 - 11.2008
Engineer-Service - SCIGENICS (INDIA) PVT. LTD, Tata Chemicals
06.2005 - 01.2008
Engineer-Marketing - MCIH Instruments Pvt. Ltd
12.2004 - 06.2005
Bharathidasan University - B. E, Electronics & Communication Engg
01.1999 - 04.2003
Advanced Training Institute - Undergone advanced training in ‘SCADA Programming & PLC Networking’ (Allen-Bradley PLC), Electrical, Electronics Engineering Technologies
- Stress management sessions, Team Building activities , Personality development etc
32 hours of PMP classroom training
Online trainings in Eaton University for professional skills upgrade,
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