Summary
Overview
Work History
Education
Skills
Affiliations
Professionaldevelopmentcertifications
Awardsrecognition
Keyprojectsachievements
References
Timeline
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DHAYANITHI PACHIAPPAN

Summary

Innovative and results-driven Lead Process Engineer with over 20 years of experience in chemical process design, project management, and plant optimization. Proven ability to scale up processes from bench to commercial scale, delivering significant cost reductions and enhancing operational efficiency. Expert in process Design, root cause analysis, safety compliance, and mentoring cross-functional teams. Recognized for developing creative solutions to complex problems, driving enterprise value, and ensuring project success from both EPCM and client perspectives. One of my unique experiences includes managing the full cycle of a Major Capital Project (carboxylate project, $300M) from conception through design, construction, commissioning, and optimizing to achieve full design capacity.

Overview

28
28
years of professional experience

Work History

Lead Process Engineer

Chevron Oronite Singapore Pte Ltd
4 2014 - Current
  • Led the $300 million project from concept to commissioning, optimizing design and resolving critical issues, achieving full design capacity with zero incidents
  • Directed a multi-disciplinary engineering team to Develop PFDs, P&IDs, equipment sizing, data sheets, and 3D models, ensuring adherence to Chevron’s standards and safety regulations
  • Saved S$2 million by redesigning the xylene stripper system to eliminate pump cavitation issues and addressing a prolonged slow filtration problem in the OL216Q component by identifying the root cause as insufficient promoter charging from an initial design flaw
  • This led to $2 M savings through reduced waste and increased capacity, showcasing proficiency in process troubleshooting and Lean Six Sigma principles
  • Successfully scaled up the NASCAR Carboxylates process, reducing implementation costs by over 50% and expediting project timelines
  • Conducted HAZOP studies, led commissioning, and provided training to operations and supply chain teams, ensuring a smooth transition to new production processes
  • Reduced carbon footprint through optimizing the use of xylene in the reactor and optimizing energy in the xylene stripper through heat integration.

Senior Process Engineer

Cameron International Singapore Pte Ltd
10.2013 - 03.2014
  • Specialized in process design for MEG reclamation, for LNG platforms
  • Created HMB, PFDs, P&IDs, hydraulics, equipment sizing and conducted process simulations, ensuring compliance with operational and safety standards.

Senior Process Engineer

Jacobs Engineering Singapore Pte Ltd
05.2007 - 09.2013
  • Managed process engineering for multi-million-dollar projects, including Evonik’s Acrolein unit and ExxonMobil multiple small projects
  • Delivered high-quality engineering documentation, performed HAZOPs, and identified design optimizations that enhanced project outcomes.

Team Lead

GE Plastics Singapore Pte Ltd
01.2004 - 01.2006
  • Collaborated with operations teams to troubleshoot process issues, optimize production, and ensure continuous operation during raw material shortages.

Senior Technician

Dupont Singapore Pte Ltd
01.1997 - 01.2004
  • Managed safe operations of the Cyclohexane Oxidation unit, overseeing team activities and coordinating maintenance and troubleshooting efforts.

Education

Bachelor of Technology in Chemical Engineering -

National University of Singapore

Diploma in Chemical Technology - undefined

Institute of Chemical Technology, Chennai, India

Skills

Chemical Process Design & Optimization

Project Management & Leadership

Scale-Up from Pilot to Commercial Scale

Process Simulation (HYSYS, Aspen Plus)

Six Sigma & Lean Manufacturing

Process Safety Management (HAZOP, HAZID)

Techno-Economic Analysis

Team Leadership & Mentoring

Process Simulation: HYSYS, Aspen Plus, Promax

Design Tools: Navisworks, SmartPlant

Safety Analysis: HAZOP, HAZID

Project Management: Lean Six Sigma, Root Cause Analysis

Affiliations

  • Member, American Institute of Chemical Engineers (AIChE)
  • Member, Institution of Chemical Engineers (IChemE)

Professionaldevelopmentcertifications

  • Six Sigma Green Belt Certification
  • Process Safety Management (PSM) Training
  • Project Manager certification, Chevron Corporation

Awardsrecognition

  • Recognized by Chevron for Lean Sigma project execution with documented cost savings.
  • Commended by ExxonMobil for the successful management and delivery of over 20 small-scale projects.
  • Nominated for CHEVRON president award in 2024 for resolving OL216Q slow filtration issue which is global Oronite issue across the regions.

Keyprojectsachievements

  • Leadership in Complex Project execution: Successfully led cross-functional teams through the full project lifecycle of major capital projects, ensuring on-time delivery and operational excellence in the Carboxylate Project.
  • NASCAR Carboxylates Scale-Up: Successfully transitioned a pilot process to commercial production, optimizing design to cut costs and reduce the project timeline.
  • Evonik ME5 Project: Led process engineering efforts on a $750 million Acrolein unit, ensuring on-time delivery of critical engineering documents and smooth project execution.
  • Cost saving Initiatives: Implemented design changes and operational improvements that resulted in over USD 5 million in savings, demonstrating a strong command of chemical engineering principles. Few examples below
  • Reduced waste generation through optimizing centrifuges, Schenk filter and Xylene dryer operation, saving $800K annually.
  • Reduced BCT for component OL16300X from 7.5 hr to 5.5 hr through optimizing lime charging sequence, resulted in 20% capacity gain saving $1.5M in imports.
  • OL216Q slow filtration issue resolution globally, reduced waste by 40% and also enabled increased capacity by 30%, saving $2 M annually.

References

  • Pokala Shanmugam Sridhar, Sridhar.pokala@siemens-energy.com, +6583394970
  • Tequi Pierre, tequ@chevron.com, +33 622694403

Timeline

Senior Process Engineer

Cameron International Singapore Pte Ltd
10.2013 - 03.2014

Senior Process Engineer

Jacobs Engineering Singapore Pte Ltd
05.2007 - 09.2013

Team Lead

GE Plastics Singapore Pte Ltd
01.2004 - 01.2006

Senior Technician

Dupont Singapore Pte Ltd
01.1997 - 01.2004

Lead Process Engineer

Chevron Oronite Singapore Pte Ltd
4 2014 - Current

Bachelor of Technology in Chemical Engineering -

National University of Singapore

Diploma in Chemical Technology - undefined

Institute of Chemical Technology, Chennai, India
DHAYANITHI PACHIAPPAN