Summary
Overview
Work History
Education
Skills
MOULDS HANDLED
SOFTWARE KNOWLEDGE
Disclaimer
Timeline
Generic
Chinchu Mathew Tom

Chinchu Mathew Tom

Yishun

Summary

Holds a bachelor's degree in chemistry and a Postgraduate Diploma in Plastics Processing and Testing, with 15 years of industry experience specializing in plastic injection molding.

Overview

16
16
years of professional experience

Work History

PROCESS ENGINEER

UNIVAC PRECISION ENGINEERING PTE LTD
01.2022 - Current
  • Establish a molding process for new mold through scientific injection molding both plastics and LSR molds
  • Give appropriate suggestions in the DFM review for both plastics and LSR molding
  • Establish an upper-lower process tolerance for new mold through a DOE study for both plastics and LSR molds.
  • Ensure the process stability based on IQ OQ PQ run.
  • Applied the 8D approach to identify, analyze, and resolve production issues.
  • Investigation on non-conformity, support CAPA actions.
  • Injection molding trials and data analysis for new projects and R&D.
  • Develop and implement all corrective and preventive actions for discrepancies and potential problems to ensure problems are contained, corrected, and prevented from recurring.
  • Control further processing, delivery, or installation of nonconforming products until the deficiency or unsatisfactory condition has been corrected.
  • Develop, plan and implement programs and systems to build and develop manufacturing capabilities within the company.
  • Participate in the review of customer order requirements from marketing/planning before committing to the plant to produce the products.
  • Study analyzes the mold sequence for core functional and IMC (In Mold Closing) molds.
  • Manage Class 100k cleanroom for medical components and prepare all types of SOP/WI.
  • Well exposed to Safety aspects involved in manufacturing. Preside over safety meeting and leads the Safety team and liaise with the External Safety office for up-to-date implementation of safety regulations.

PROCESS ENGINEER

M-FISCHER TECH SDN BHD
01.2018 - 01.2022
  • Establish a molding process for new mold through scientific for both normal and IML molding.
  • Give appropriate suggestions in the DFM review.
  • Ensure all operators within the department are trained and developed to perform their job function independently and competently.
  • Lead the production team, mentor and motivate team members, ensuring individual and group productivity.
  • Oversee the Supervisors, technicians, and QC inspectors in the shift to ensure they perform their work effectively to produce products of acceptable quality and according to the planned schedule.
  • Implementing the new IATF version 2018 for automobile parts.

PRODUCTION OFFICER

MRF INDIA PVT LTD
01.2015 - 01.2018
  • Production of charge tread extruder, bead and 71” calender.
  • Implement SMED concept in production.
  • Maintain a good inventory to avoid the stoppage of next level production.
  • Planning and scheduling the production based on the inventory.
  • Allotment of operators and technicians.
  • Verify the SAP production entries and check the production vs delay time entries.
  • Maintain a good relationship with operators and technicians.

JUNIOR ENGINEER

LITEON MOBILES INDIA PVT LTD
01.2010 - 01.2015
  • Program and teaching robots for both 3 axis and 6 axis robots.
  • Meet hourly targets and verify the rejects on an hourly basis.
  • Reduce the material wastage during start up and material color change.
  • Train the operator and prepare the WI, SOPS
  • Maintain the 5s on the shop floor.
  • Manage daily operations ,including planning, mold changes quality checks and production output.
  • Conduct mold setup and changeovers ensuring parameters are set based on master parameters.
  • Monitor process condition and resolve molding defects.
  • Report machine or mold issues and coordinate with the maintenance team for timely resolution.
  • MATERIALS HANDLED
  • All types of Engineering Plastics (PMMA, PC+PMMA, PC, Polyamides, POM, PBT and PEEK.)
  • All types of Commodity Plastics (like PP, GPPS, PE and ABS.)
  • All types of Specialty Plastics like (PPS, PSU, ABS+PC, AES, ASA, and Nylon glass fiber.)
  • All types LSR materials Like (POLYSIL ELASTOSIL LR 3040/40, SILOPREN LSR 2050, Wacker ELASTOSIL LR 3040/40)

Education

PGD-PPT (POST GRADUATE DIPLOMA) - PLASTICS PROCESSING AND TESTING

CIPET (CENTRAL INSTITUTE OF PLASTIC ENGINEERING AND TECHNOLOGY)
INDIA,CHENNAI
01.2010

BSC - CHEMISTRY

MAHATMA GANDHI UNIVERSITY
INDIA,KERALA
01.2008

Skills

  • Injection molding process expertise (LSR ,IML,IMD,2K,INSERT,CORE FUNCTIONS,IMC)
  • Mold qualification &IOPQ validation
  • Design of experiments(DOE)
  • Scientific molding techniques
  • Process development and optimization
  • Process verification and continuous improvement
  • Root cause analysis and problem solving using 8D methodology
  • IOPQ protocols validation reports and PPAP
  • Process capability analysis(Cp,Cpk)
  • Minitab-Basic statistical analysis and process capability studies
  • Technical Decision -making

MOULDS HANDLED

  • All types of simple two plates and three plates mold.
  • Core pulling & Split type molds.
  • Hot Cold Molding Technique for clear parts to eliminate the weld line.
  • Hot sprue / hot runner system molds with valve gating
  • Cold deck system
  • LSR Molds
  • IML molds
  • IMC (in mold closing) molds.

SOFTWARE KNOWLEDGE

ERP SYSTEM, SAP, MICROSOFT OFFICE

Disclaimer

I do hereby confirm that the information given in this form is true and correct to the best of my knowledge. Place: Date

Timeline

PROCESS ENGINEER

UNIVAC PRECISION ENGINEERING PTE LTD
01.2022 - Current

PROCESS ENGINEER

M-FISCHER TECH SDN BHD
01.2018 - 01.2022

PRODUCTION OFFICER

MRF INDIA PVT LTD
01.2015 - 01.2018

JUNIOR ENGINEER

LITEON MOBILES INDIA PVT LTD
01.2010 - 01.2015

PGD-PPT (POST GRADUATE DIPLOMA) - PLASTICS PROCESSING AND TESTING

CIPET (CENTRAL INSTITUTE OF PLASTIC ENGINEERING AND TECHNOLOGY)

BSC - CHEMISTRY

MAHATMA GANDHI UNIVERSITY

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