Baskaran G
Summary
Equipment Engineer 16 years of experience in wafer fabrication and assets in equipment upgrades, efficiency enhancement and production issue support and resolution for global companies. Oversees equipment-based projects, equipment development and implementation for safety, operations and functionality. Proficiency in reading engineering drawing and standard design and safety codes to achieve metrics and deliver maximum business impact.
Overview
27
27
years of professional experience
1
1
Certification
Work History
Senior Equipment Engineer - Photo-Lithography
Systems on Silicon Manufacturing Company (SSMC)
01.2007 - Current
- 16 Years of excellent hands-on engineering skills on Silicon FAB Equipment & Quality related problems on 200mm Wafer processing equipments such as,
- TEL Track (Act 8), Lithius PROZ & ASML scanners and metrology tools (KLA-Tencor) & Reticle scanning (Starlight) in Photo lithography
- Increased equipment efficiency by implementing regular maintenance schedules and timely repairs.
- Developed comprehensive training materials for operators, fostering a culture of continuous learning and skill development.
- Implemented root cause analysis techniques to identify recurring problems in equipment performance, developing targeted solutions for improvement.
- Actively participated in project meetings, providing engineering expertise to support successful project completion.
- Revamped preventative maintenance programs to reduce unscheduled machine downtime and extend useful life of assets.
- Mentored junior engineers on best practices in equipment management and troubleshooting techniques, fostering professional growth within the team.
- Championed data-driven decision-making within the engineering team, utilizing advanced analytics tools to monitor equipment performance and identify opportunities for improvement.
- Streamlined inventory management, maintaining optimal levels of spare parts and reducing procurement lead times.
- Evaluated vendor proposals, selecting the most cost-effective options for equipment acquisition and upgrades.
- Collaborated with vendors to customize machinery according to unique operational requirements, ensuring seamless integration into facility operations.
- Ensured safety compliance, conducting regular equipment inspections and adhering to established protocols.
- Reduced downtime for machinery by conducting thorough diagnostics and addressing issues promptly.
- Performed preventive maintenance and troubleshooting to maximize equipment performance.
- Knowledge in New Equipment Start up and Qual, beginning from Facility hook up through acceptance of equipment for production
- Having Good Interpersonal skills with Litho Process team Participation and submission of value-added ideas with best known method (BKM)
Associate Engineer (Manufacturing)
Akebono Okaya (S) Pte. Ltd.
01.2004 - 01.2007
- Provided technical expertise during client meetings to ensure accurate project specifications were communicated effectively between all parties involved.
- Initiated adoption of improved process development technologies such as [Type] and [Type].
- Assisted in the development of safety protocols and procedures to reduce workplace incidents and maintain compliance with industry standards.
- Conducted feasibility studies for new projects, analyzing data to inform decision-making processes regarding project viability.
- Mentored junior engineers as part of a professional development program, fostering a culture of continuous learning and growth within the organization.
- Offered troubleshooting of [Type] processes, providing redesigned best practices and process improvements.
- Increased production capacity by designing and implementing automated processes in manufacturing facilities.
- Enhanced product reliability through thorough testing, quality control measures, and regular maintenance.
- Participated in root cause analysis investigations following equipment failures or malfunctions, ensuring appropriate corrective actions were taken promptly.
- Reduced downtime with proactive troubleshooting of equipment issues and prompt resolution of problems.
- Reviewed technical drawings developed by CAD technicians and drafters.
- Read and interpreted blueprints, technical drawings, schematics, and computer-generated reports.
- Developed comprehensive training materials for new hires, improving onboarding effectiveness and reducing time spent in training sessions.
- Applied Six Sigma principles to process control methodology.
Senior Technician (Manufacturing & Equipment)
Sony Display Devices (S) pte.Ltd.
01.1997 - 01.2004
- Monitored and enforced safety measures to mitigate hazards.
- Improved equipment efficiency by performing regular maintenance and calibration of complex machinery.
- Installed new systems and parts with efficient approach.
- Mentored junior technicians, providing guidance on best practices to enhance their skills and knowledge base.
- Performed troubleshooting and diagnosis on malfunctioning equipment.
- Reduced downtime for critical systems through effective troubleshooting and root-cause analysis.
- Assisted in the design and installation of advanced technology upgrades, resulting in increased productivity levels.
- Completed preventive maintenance on set schedules.
- Enhanced team performance with the development and implementation of comprehensive training programs.
- Monitored spare parts inventory and addressed shortages with purchasing personnel.
- Contributed to continuous improvement efforts by actively participating in Lean Six Sigma initiatives aimed at process optimization.
- Repaired components, systems and machines to control costs.
- Managed inventory control, ensuring accurate tracking of parts and supplies for seamless operations.
Education
BACHELOR OF ENGINEERING & MANAGEMENT [ BEM ] -
Auston School of Management and Technology, Singapore
University of Western Sydney [UWS]
DIPLOMA IN MECHANICAL ENGINEERING -
Tamil Nadu, India
DIPLOMA IN INDUSTRIAL ENGINEERING -
Productivity Standard Board (PSB)
Singapore
NATIONAL TECHNICAL CERTIFICATE [NTC-2] -
Institute of Technical Education, Singapore
AUTO CAD R-14 -
Temasek Polytechnic Singapore
Skills
- Supplier management
- Cleanroom operations
- Hazardous Materials Handling
- Predictive Maintenance
- Hydraulic systems
- Equipment Troubleshooting
- Pneumatic Systems
- Electromechanical Systems
- Robotics Programming
- Vacuum Technology
- Wafer handling systems
- Semiconductor equipment
- Automation Integration
Overallexperience
16 Years of excellent hands-on engineering skills on Silicon FAB Equipment & Quality related problems on 200mm Wafer processing equipment especially TEL Track (Act 8) & ASML scanners and metrology tools (KLA-Tencor) & Reticle scanning (Starlight) in Photo lithography.
Knowledge in New Equipment Start up and Qual, beginning from Facility hook up through acceptance of equipment for production.
Plays a vital role in Spare parts management, Procurement of new spare parts, liaising with external vendors for repair parts and evaluation, performing self-repairing on certain parts like circulator pumps, WEE lamp house, DC Backup module etc.,
Ownership on all measurement equipment calibration like intensity meter, anemometer, wind velocity meter, surface thermometer, humidity meter, RTD wafer, etc.,
Responding to critical issues significantly using data analysis method/SPC/RTM
Follow up on all major product defect issues and to find out the root causes for the improvement.
Provide engineering support to Preventive Maintenance team, Operations and Project teams.
Having Good Interpersonal skills with Litho Process team
Participation and submission of value-added ideas with best known method (BKM) in reducing the manufacturing cost.
Preparing day-to-day equipment, pass-down reports for the next improvement plan of action.
Liaise with OEM vendors for engineering related support in exceptional cases.
Involved in plant shutdown and start-up.
Previousskills
Trouble-shooting metrology tools (KLA Tencor), Zeiss microscope.
Teaching TIG Weld Robots, Shot-Blast, De-burring and all material handling Robots [FANUC]
Setting up jigs & fixtures with required parameters to attain desired performance.
Technical know-how of Robot Welding, CNC, Annealing Furnace, Shot blasting, and the PLC controlled conveyors.
Knowledge in handling proximity and photoelectric sensors [OMRON]
Handling of hydraulic flow control valves (Vickers & SMC)
Working with fixtures to meet very stringent quality standards.
Involved in repairs and maintenance of automatic and semi-automatic gear cutting & hobbing machineries.
Experience in plastic extrusion machineries
Excellent working experience in GLEASON bottle manufacturing machineries
Documentationskills
Participate in document management system and compliance to Quality, Health & Safety, and Environment standards (ISO 9001, OHSAS 18001 & ISO 14001)
Holding-up a position as Secretary in Environmental, Health & Safety [EHS]
Total module spare parts inventory management system
Parts Movement Tracking System & preparation of purchase requisition
Compilation and presentation of production and equipment reports
Preparing Total Equipment Productivity [ TEP], Statistical Process Control [SPC] and Trouble Report
Working with MS-Office and SAP as an end user.
Personal Information
- Legal Status: Permanent Resident of Singapore [SPR]
- Gender: Male
- Nationality: Indian
- Driving License: Yes (class 3/2B)
- Marital Status: Married
Training
- Certificate in Section Leader from PSB Singapore
- Certificate in Quality Improvement Training by Superb HRD consultants [p] ltd, Singapore
- Certificate in SMC [International Training] on Introduction to Practical Electro-Pneumatics in Singapore
- Certificate in Problem Solving and Creativity by Superb HRD Consultants Singapore
- Certification in Breathing Apparatus training by Singapore Aviation Authority
Certification
- [Area of expertise] License - [Timeframe]
- Certified [Job Title], [Company Name] - [Timeframe]
- [Area of certification] Training - [Timeframe]
Additional Information
Learning AI to enhance my skills
Languages
English
Advanced (C1)
Tamil
Advanced (C1)
Hindi
Intermediate (B1)
Timeline
Senior Equipment Engineer - Photo-Lithography
Systems on Silicon Manufacturing Company (SSMC)
01.2007 - Current
Associate Engineer (Manufacturing)
Akebono Okaya (S) Pte. Ltd.
01.2004 - 01.2007
Senior Technician (Manufacturing & Equipment)
Sony Display Devices (S) pte.Ltd.
01.1997 - 01.2004
BACHELOR OF ENGINEERING & MANAGEMENT [ BEM ] -
Auston School of Management and Technology, Singapore
University of Western Sydney [UWS]
DIPLOMA IN MECHANICAL ENGINEERING -
Tamil Nadu, India
DIPLOMA IN INDUSTRIAL ENGINEERING -
Productivity Standard Board (PSB)
Singapore
NATIONAL TECHNICAL CERTIFICATE [NTC-2] -
Institute of Technical Education, Singapore
AUTO CAD R-14 -
Temasek Polytechnic Singapore
- [Area of expertise] License - [Timeframe]
- Certified [Job Title], [Company Name] - [Timeframe]
- [Area of certification] Training - [Timeframe]
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