Basil Teo
Summary
Process engineering professional with solid expertise in optimizing manufacturing processes and improving operational efficiency. Skilled in process design, data analysis, and quality control, consistently delivering impactful results through team collaboration and adaptability. Known for strong problem-solving abilities, keen attention to detail, and effective communication, ensuring reliable and flexible contributions to any project.
Overview
11
11
years of professional experience
Work History
Process Engineer
Pfizer
02.2023 - Current
- Led and coordinated the startup of commercial campaigns and changeovers, reducing the time required for the startup of the site’s biggest equipment train by 2 weeks
- In charge of the site's highest volume product (136 batches) and currently managing the running and startup of two of the site’s concurrently running products
- In charge of authorship and review of Delta V process control recipes
- Established parameters for preventive detection of potential process anomalies and automated daily process monitoring using PI Datalink
- Created a reporting tool for identification of frequent faults to reduce cycle time for bottleneck equipment in the process
- Led an initiative to review safety alarms settings and interlocks, reducing nuisance alarms and ensuring safe operation of the plant
- Consistently led data driven discussions with cross functional support to ensure batches are within specification and demonstrated history of implementing effective CAPAs
- Conducted revalidation of safety and quality risks assessments (FMEA and HAZOP)
- Led an initiative to perform IQ/OQ of new temperature baffles for various equipment in the plant
- Led initiatives for modification of process lines to improve operational efficiencies during transfers and cleaning activities
- Mentored a junior engineer and served as a delegate in absence of the manager.
- Managed a CAPEX project involving the installation of XV valves and a wash in place line for the condenser of an equipment, performing IQ for assets and interlocks in the new system
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Improved process safety by conducting hazard assessments and implementing risk mitigation measures.
- Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
- Championed and facilitated kaizen events to drive continuous improvement efforts throughout the organization, resulting in a culture of operational excellence.
- Coached newly hired employees and interns while observing progress and delegating tasks.
Process Engineer (Changeover)
Pfizer
10.2021 - 02.2023
- In charge of the development and maintenance of cleaning instructions for changeover cleanings across more than 10 products
- Led and authored cleaning related investigations, collaborating cross functionally to identify substantiated root causes and areas for continuous improvement
- In charge of calculation and application of the site’s cleaning limits, based on health-based calculations and maximum carryover
- Development of the site's cleaning philosophy, maintaining close contact with other sites in the Pfizer network
- Scheduled manpower and prioritization while maintaining close communication with process engineers to meet the site's changeover targets and process requirements
- Department stand-in to answer for the progress of changeover activities and alignment of site support to meet campaign startup targets
- Led the installation and IQ of high-pressure wash facilities as well as construction of a shelter for external receiver tank area improving the safety and efficiency of cleaning and operational activities
- Executed installation and IQ for new runners, improving the cleaning capacity on site
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
Undergraduate Researcher, Department of Chemical Engineering
National University of Singapore
01.2021 - 04.2021
- Designed an Isothermal Reactor for the oxidation of Isobutylene to Methacrolein
- Simulated the operation of the designed reactor by formulating and solving a system of differential equations in MATLAB
- Performed HAZOP and LOPA safety analysis on the aforementioned reactor system to identify hazards and recommend suitable safeguards
- Considered the severity of hazards posed by the system by considering UFL, LFL and overpressure
- Performed fault tree analysis to evaluate the likelihood of undesired events
Research Engineer, Department of Chemical Engineering
National University of Singapore
05.2020 - 08.2020
- Worked on a project that used machine learning and numerical methods to diagnose problems occurring in compressors
- Proposed models to predict compressor performance
- Tested and generated models using machine learning and multiple regression in Excel
Patrolling Officer
Singapore Police Force
05.2016 - 03.2018
- Managed cases and was involved in large scale deployments
- Gained experience in handling crowds and diffusing rowdy situations
Research Intern
Agency for Science, Technology, and Research (A*STAR)
09.2015 - 04.2016
- Worked closely with a team of researchers and technicians to carry out experiments
- Played an active role in research investigating the effect of excipients on flow and stability of dry inhaled powders used to treat respiratory diseases
- Prepared dry inhaled powders with different quantities of excipients using a nano spray dryer (Buchi B290)
- Performed In-Vitro aerosol, crystallinity, moisture sorption, and activity tests on the powders to determine the effectiveness of drug delivery
- Analyzed powder morphology and the effect of adding different ratios of excipient
- Completed research, compiled data, and assisted in timely reporting.
- Conducted literature reviews to identify relevant research articles and support project objectives.
- Completed research, compiled data, updated spreadsheets, and produced timely reports.
- Collaborated with team members for successful completion of research projects on time and within budget.
- Conducted extensive literature reviews for foundational research, establishing solid basis for ongoing projects.
- Supported senior researchers in experimental design, ensuring robust and reliable results.
Training Program
Chemical Process Technology Centre
03.2015 - 04.2015
- Learned essential skills required in the chemical field such as line tracing and process system control
- Obtained the WDA certificate in chemical process technology
Education
Bachelor of Engineering with Honors - Chemical Engineering
National University of Singapore
06.2021
Diploma with Merit - Chemical Engineering
Singapore Polytechnic
04.2016
Skills
- Data analysis
- Process development
- Team collaboration
- Production planning
EXTRA CURRICULAR ACTIVITIES
NUS Jazz Band Aug 2018 – May 2021 Served as section leader for piano/keys in the Academic Year 20/21 Organized classes and tutoring sessions for members in preparation for upcoming concerts Participated in the Academic Years, 18/19, 19/20, 20/21 in various showcases and concerts as a pianist Performed for NUS Arts Festival 2021 Performed for the Nobel prize dialogue organized by Nobel prize outreach and the Yong Loo Lin school of medicine Student Chapter – Chemical Engineering Apr 2014 – Feb 2015 Initiated and led teams and events as head of social welfare in the course committee Organized volunteer activities and initiatives such as arranging extra classes for struggling students.
Awards
- A
- STAR Scholarship (Polytechnic) Aug 2014 – May 2016, Attained A
- Star award on merit of good academic and interview performance in 2014, Successful renewal of scholarship in the years 2015 and 2016, SPOT Program May 2014 – Apr 2016, Was enrolled into the Singapore Polytechnic Outstanding Talent Program (SPOT) due to outstanding academic and interview performance, Participated in model ASEAN conferences with immersion in southeast asian culture and dynamics
ADDITIONAL INFORMATION
- Chemical Process Technology
- Experienced in the use and control of DCS (Distributed Control systems) through practical activities in Singapore polytechnic and training in Petrofac
- Introduction to Computation Thinking and Data Science 6.001x and 6.002x (EDX)
- Exposed to algorithmic thinking and statistical models as tools for data analysis
Timeline
Process Engineer
Pfizer
02.2023 - Current
Process Engineer (Changeover)
Pfizer
10.2021 - 02.2023
Undergraduate Researcher, Department of Chemical Engineering
National University of Singapore
01.2021 - 04.2021
Research Engineer, Department of Chemical Engineering
National University of Singapore
05.2020 - 08.2020
Patrolling Officer
Singapore Police Force
05.2016 - 03.2018
Research Intern
Agency for Science, Technology, and Research (A*STAR)
09.2015 - 04.2016
Training Program
Chemical Process Technology Centre
03.2015 - 04.2015
Diploma with Merit - Chemical Engineering
Singapore Polytechnic
Bachelor of Engineering with Honors - Chemical Engineering
National University of Singapore