Babu Valiyakalayil John
Mechanical Commissioning Senior Tech
Summary
Seasoned Mechanical Commissioning Supervisor with over 25 years of expertise in FPSO and LNG projects, notably with Petrobras 78 FPSO. Excelled in risk mitigation, vendor coordination, and commissioning procedures, enhancing project efficiency and safety. Demonstrates exceptional technical skills and collaborative abilities, ensuring project success within stringent quality standards.
Overview
1
1
year of professional experience
Work History
Mechanical Commissioning Supervisor
Petrobras 78 FPSO
03.2024 - Current
- Facilitated risk assessments prior to commencing work on-site, minimizing potential hazards and disruptions during execution phases.
- Liaised with vendors and suppliers to expedite material delivery, expediting project timelines.
- Actively participated in post-project reviews analyzing successes and areas for improvement, refining future commissioning procedures.
- Preparation of test packages and monitoring of testing system wise.
- Preparation and applying permits for commissioning activities.
- Carry out responsibilities to ensure that's the project is completely effective within the schedule, quality and safety parameters.
- Responsible for inspection (mechanical /piping) to verify the installed facility is according to the piping a d instrument diagrams(P&ID), construction drawings, vendor print specifications, walk down punch list and inspection test report(ITR).
- Coordinate and assist the vendors concerning outstand items or statues of the equipment service they provide,assist the vendors for chemical cleaning, lube oil flushing, allignment and lubrication and function testing.
- Perform piping system service test(hydrostatic/ pneumatic testing) to operating pressure as per mark up piping and instrument diagram flow(P&ID)
- Pre commissioning procedure for piping such as bolt torque/tensioning, air leak test, hydro-test, nitrogen leak test.
- Coordination with construction team in mechanical walk down inspection and punch list verification of installed skids and vendors skid packages.
- Provide the technical supports throughout the commissioning, start up, performance testing functional operations and stabilisation as per latest P&ID,verify and update the documents of the packages with CMMS system.
Education
ITE - Pipe Fitter
St. Pius Industrial Training Centre, Amanakara.
India07.1998
Skills
1 More than 25 years of hands on experience in pipe fabrication, Installation testing, punch list clearance, flange management, torquing, flashing, N2 filling/ MC/PC commissioning, mooring HPU system, Turret, FSO, FPSO,LNG, jacup-rig, wi farm project on shore
2 Dynamic function commissioning activities for heating medium system, metering skid, fire, water system, deluge system, sea water/FW cooli g system MGPS,BILGGE,RO system and chemical injunction system
3 Commissioning load function test for crane, life boat, and David crane function test, trolley beam load test and function test
4 Framo diesel fire pump function testing and TAP
5 HAVC system commissioning, function test and logging
6 Watertight door commissioning
7 Monthly maintenance of mechanical pumps and equipments
Timeline
Mechanical Commissioning Supervisor
Petrobras 78 FPSO
03.2024 - Current
ITE - Pipe Fitter
St. Pius Industrial Training Centre, Amanakara.