ANIL Machavaram
Chennai
Summary
15 Years of relevant experience in the domain of Automotive & machinery, engines applications. Proven ability to translate client requirements into scalable solutions, driving cross-functional collaboration and technical excellence
Overview
17
17
years of professional experience
Work History
Senior design engineer
Caterpillar India Pvt Ltd
03.2018 - Current
- Product Line Variant Design & Machine Modifications applications Ex: Genset, forklift, backhoe loader, excavator
- Concept Development, Detailed Design & BOM Release
- New Product Introduction (NPI) projects handled
- DFMEA, Functional Specification Creation & Updates, Built-in Quality (BIQ) Issue Resolution
- CAD Modeling, GD&T, Tolerance Stack-Up Analysis
- Value Engineering & Cost Optimization (FAST Techniques)
- Commercial Component Selection: Bearings, Gearboxes, Motors, Pneumatics, Hydraulics
- Gear, fuel filter, oil pan, Head and engine block design and drafting
- Tolerance stack analysis, APQP, PPAP, TAN supplier interfacing
- Large Assembly Handling & Drive Calculations
- Hosur factory support projects handled _Localization
- Technical Reviews: Design, Safety, Installation, Commissioning
- Cross-functional Collaboration & Customer Engagement
- VDRA (Variant Rule) form, fit, function checks, ELE+BOM validation.
- Deputed from IDC Engineering India (P) Ltd.
- Designation- Technical manager
Senior Design Engineer
Greaves Cotton Ltd
11.2016 - 06.2017
- Designed silent and light canopy gensets (20–250 KVA).
- Sheet metal modeling, layout preparation, Windchill-based part standardization.
- Develop specifications for materials, components, and manufacturing processes.
- Deputed from Expert global pvt limited
Senior Design Engineer
Tech Mahindra
10.2015 - 09.2016
- Quality checker for light fabrication and rotating components.
- Ensured GD&T compliance and drafting standards.
- Deputed from Job cookies pvt ltd
Senior Design Engineer
KPIT Cummins Info Systems Ltd
02.2013 - 08.2015
- Checking all the drawings for quality control as per Cummins Standards and Final Promotion in E-Matrix.
- Giving Cost Reduction proposal to client on products and time saving ideas
- Daily base client interaction, feedback, corrections, and updates
- Given training on Assembly drawing, BOM comparison, adding Bom power view etc. Cummins Emission solutions:
- Designed industry-Leading Exhaust after treatment systems that reduced Nox, emissions by 90% and meet tight under hood space requirement as defined by customer. Product was critical to meeting new class 8 truck vehicle Emission standards.
- Shortened length of a selective catalytic reduction assembly by 19% utilizing Cad design methods
- Working on emission solution products such as Diesel particulate filters (DPF), Selective catalytic Reduction (SCR), Exhaust gas processor (EGP)
- Modeling and parametric detailing sheet metal parts, components & assembly.
- Working on wind-chill server data base. Download, upload, resolving the issues.
- Responsible design engineer (RDE) Work, ECO, ECR, Promoting parts, specs and Eco’s.
- Quality checking , and communication (mail, chat) with customers
- Applies technical expertise and leads small team of drafter and work under minimal supervision
Application Engineer
Onward Technologies Ltd (EDC-I)
09.2011 - 01.2013
- Converted hydraulic component designs from 2D to 3D using Pro-E.
- Designed fixtures and tooling for SPMs.
- Interference checks_client interaction on Quality _FTR
- Client - CAT
Design / Production Engineer
Jaya enterprises
12.2009 - 09.2011
- Reverse engineering casting components using proe- wildfire.
- Supervised foundry and machine shop operations.
- Manual quality checking
- Pneumatic press -packaging methods -shipping
Design Engineer
ECIL-RAPISCAN Ltd (Electronic Corporation of India Ltd)
11.2008 - 11.2009
- Designed submarine modules (RGS, RMS, PSU) for BARC.
- Converted AutoCAD drawings to 3D models and supported manufacturing.
Education
Bachelor of Mechanical Engineering -
SBIT (Jawaharlal Nehru Technological University)
01.2008
Skills
- Creo
- Teamcenter
- SAP-CBS
- PLM/Windchill
- Power-bi
- ENOVIA
- FLD Analysis, Ansys
- Root Cause Analysis (FMEA, DVP, DFM, 5 Whys, Fishbone)
- Hosur facility factory support
Languages known
English – Fluent
Hindi – Fluent
Telugu – Fluent
Marathi – Conversational
Timeline
Senior design engineer
Caterpillar India Pvt Ltd
03.2018 - Current
Senior Design Engineer
Greaves Cotton Ltd
11.2016 - 06.2017
Senior Design Engineer
Tech Mahindra
10.2015 - 09.2016
Senior Design Engineer
KPIT Cummins Info Systems Ltd
02.2013 - 08.2015
Application Engineer
Onward Technologies Ltd (EDC-I)
09.2011 - 01.2013
Design / Production Engineer
Jaya enterprises
12.2009 - 09.2011
Design Engineer
ECIL-RAPISCAN Ltd (Electronic Corporation of India Ltd)
11.2008 - 11.2009
Bachelor of Mechanical Engineering -
SBIT (Jawaharlal Nehru Technological University)
Disclaimer
I hereby declare that the information furnished above is true and correct to the best of my knowledge and belief.