Solidworks
Aji Sathyaraj Baby
Senior Tool Maker/ Production Incharge
Summary
Accomplished Senior Tool and Die Maker at Heitkamp Und Tuman, skilled in precision machining and fixture design. Enhanced tooling performance and reduced costs through innovative design improvements and effective troubleshooting. Proven ability to lead continuous improvement initiatives, fostering a culture of excellence and efficiency in manufacturing processes.
Skilled die-making professional with a strong track record in designing, constructing, and maintaining high-precision dies. Known for collaborative teamwork, adaptability, and delivering consistent results. Expertise includes tool fabrication, blueprint interpretation, and machining. Efficient and reliable, ready to contribute to dynamic team and drive success.
Knowledgeable managing production floor with extensive experience in die making, specializing in creating precision tools and dies for various manufacturing processes. Proven ability to deliver high-quality results through meticulous attention to detail and advanced machining techniques. Demonstrated proficiency in troubleshooting and collaborating with engineering teams to optimize production efficiency.
Overview
22
22
years of professional experience
5
5
Languages
Work History
Senior Tool and Die Maker /Senior Manufacturing Engineer
Heitkamp Und Tuman
09.2016 - Current
- Collaborate closely with Deep Draw Press Operators and Manufacturing Engineers to support die setups, fine-tune tooling during production runs, and optimize processes for improved efficiency and part quality.
- Suggest and implement design improvements for existing tooling to enhance performance, extend tool life, and reduce manufacturing costs.
- Participate in continuous improvement initiatives (e.g., Lean Manufacturing, Kaizen) related to tooling and deep drawing processes.
- Execute comprehensive preventive maintenance programs for deep drawing tooling to maximize lifespan and minimize unscheduled downtime.
- Diagnose, troubleshoot, and repair worn, damaged, or malfunctioning die components promptly and accurately.
- Sharpen and recondition punches and dies, meticulously maintaining critical cutting edges and drawing radii.
- Perform root cause analysis on tooling-related production issues (e.g., part defects, excessive wear, press stoppage) and implement effective, lasting solutions.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- A highly experienced professional with high-speed deep drawing with a maximum 250 speed per minute with three out of battery shells in high quality, and it drives me to a high level of confidence
Education
Diploma - Diploma in Tool And Die Engineering
K.T.T.F
Trivandrum, Kerala 04.2001 -
Skills
Manual milling
Software
Autocad
Timeline
Senior Tool and Die Maker /Senior Manufacturing Engineer
Heitkamp Und Tuman
09.2016 - Current
Diploma - Diploma in Tool And Die Engineering
K.T.T.F
04.2001 -
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