AHMAD AMMAR BIN AHMAD

• Delivering project specifications for clients (Petrobras, TotalEnergies)
• Corrosion rate calculations for material selections on piping, pressure vessel and equipment for both Topsides and Vessel systems.
• Determined the suitable coating system for piping, valve and equipment.
• Technical Bid Evaluation for vendor equipment, piping and package.
• Performed vendor documents review for pre-PO and post-PO related to Material Selection, Coating & Surface Preparation, Heat Treatment, NDT, Material Classes for Piping and Valves, Material Classes and Selection for Construction, Welding and Fabrication.
• Conducted corrosion assessment and wall thickness study for Fire Water Line.
• Liaise with piping engineer to determine the Piping Material Classes for Topsides and Marine Systems.
• Conduct analysis, survey and research for general bolt coating replacement.
• Responsible as support engineer for Pre-FEED and FEED studies during early phase project developments.
• Documenting valves and material data sheets as part of project’s deliverables.
• Performed Risk Assessment for Cathodic Protection and Tank Coating requirements.
• Focal point for material related queries related to projects.

• Key Project:

Pre-FEED Study - FPSO Calypso for Woodside Energies

Pre-FEED Study - FPSO Barracuda for Petrobras

FEED Study – FPSO B58 Suriname for TotalEnergies

EPC – FPSO Granmorgu Suriname for TotalEnergies

Package Engineer for Material Test Certificate

• Others:

Developed PowerBI Dashboard for Manhours internal control within department

Key person for department event's planning

Pro-actively contributed to the SBM annual events

Developed the ITP and coating guidelines for vendor document review

• Responsible for more than 10 trial run Encapsulated Molding Compound (EMC) products for chipmaker companies such as (Texas Ins., Honeywell, TSMC, China region).
• Perform Measurement System Analysis and Gage Repeatability & Reproducibility to study the precision and accuracy of testing tools and measurement.
• Conduct Failure Analysis (Visual Inspection Analysis) using SEM and X-ray to analyze defects and fulfil customer requests.
• Modify formulation in product development to overcome high curability and high flammability products.
• Standardize and study moulding conditions for different products and properties.
• Perform evaluation and documentation for DOE, setup statistical technique (SPC) and internal audits.
• Liaise with the production team to stabilize production condition, reduce costs, and increase yield.
• Modify chemical recipe and powder production parameters to meet customer’s requirement for all trial.
• Involve in Disposition Meeting to discuss non-conformance products under R&D.
• Judge the disposition of R&D trial lot referring to QA and R&D testing.

• Oversee Final Test operations to minimize defects for all products before shipping to customers.
• Monitored 5 Gates: Incoming QA (IQA), QA Electrical Test, Final Visual Inspection, QA Bake, QA Pack.
• Organized Inspection Failure Report (IFR), Material Review Board (MRB), and 8D with internal customers.
• Collaborated closely with the Engineering and Production team to improve FT process and minimize waste.
• Ensured all equipment used in production is well-maintained and PM Calibrated.
• FMEA and OCAP documents revised to ensure all items are up to date.
• Developed and improved SOP for QC operator to enhance quality and drive productivity.
• Key Project:
• Reduced takt time to complete QC Inspection of products.
• Re-organized the floor plan for QC workstation (gate) to reduce queue time and walking time.
• Reduced sampling plan for Final Visual Inspection (FVI) by referring to Analog Dev Philippines.
• Corresponded with Production Final Test team to avoid clash-schedule on Final Test floor.
• Conducted a mock session together with production to ensure the objective was achieved.
• Managed to reduce 2 minutes of queue and walking time, and 1 minutes of over-inspection for 1 tray (72 units) of semiconductor package produced.
• Able to allocate QC operators efficiently to avoid time wastage.
• Reduce the margin of error in QC Workstation by implementing Poka-Yoke system.
• Eliminated manual check sheet and replaced with Excel Macro VBA to avoid wrong data key-in.
• Improved QC workflow by implementing sequential checklist for QA Doc Check station.
• Digitalized documentation to avoid misplace/ missing documents before proceeding to the next station.
• Periodic monitoring and training to provide procedure’s refreshment for QC operators.

• 3-month training that focused on designing the interior (cavity) and exterior packaging using AutoCAD, with compliance to the specifications.
• The objective is to replace the old packaging of non-biodegradable Styrofoam with a new eco-friendly Corrugated box.
• The test conducted a drop test and a hard test to evaluate the effectiveness of the packaging.
• Documentation of design and testing reports to proceed with high-volume manufacturing.